Refrigerator Lamp On-Time Control for Heat Buildup Prevention

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Solution Overview

Problem

Refrigerator lamps experience frequent on-off cycles due to door opening and closing, leading to increased heat generation and potential deformation or fire hazards from overheating, which existing control methods fail to adequately address.

Innovation Solution

A method and apparatus that accumulatively calculate the time the lamp is turned on and temporarily turn it off when this time exceeds a predetermined period, using a door sensing unit and lamp control unit to manage the lamp's operation based on calculated time intervals and accumulative sums.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the lamp is turned on frequently to illuminate the refrigerator interior, then the illumination function is improved, but heat accumulates near the lamp causing deformation and fire hazards

Engineering Contradiction:
Improvelamp illuminationVSAvoidheat accumulation
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The control method implements periodic action by accumulatively tracking the lamp's on-time and temporarily turning off the lamp when the accumulative time reaches a predetermined threshold. This creates a periodic on-off pattern that prevents continuous operation, thereby reducing heat accumulation while still providing adequate illumination during door opening events. The lamp operates periodically rather than continuously, balancing illumination needs with heat management.

Inventive Principle:
Principle #19Periodic action

2Illumination intensity

If the lamp is turned on for long periods to provide adequate lighting, then illumination quality is improved, but injection molded parts deform due to sustained heat exposure

Engineering Contradiction:
Improvelighting qualityVSAvoidinjection molded parts stability
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The control method employs feedback by continuously monitoring the accumulative on-time of the lamp and using this information to make real-time decisions about lamp operation. When the accumulative time reaches the predetermined threshold, the system provides feedback to turn off the lamp, preventing excessive heat exposure that would deform injection molded parts. This closed-loop control ensures lighting quality is maintained while protecting sensitive components from thermal damage.

Inventive Principle:
Principle #23Feedback

3Reliability

If the lamp operates continuously to reduce on-off cycles, then operational reliability is improved, but heat generation increases leading to fire hazards

Engineering Contradiction:
Improvelamp operational reliabilityVSAvoidheat generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The control method applies preliminary action by establishing a predetermined accumulative time threshold before heat damage occurs. The system proactively monitors and accumulates the lamp's operating time, and before heat generation reaches dangerous levels, the lamp is automatically turned off when the threshold is reached. This preventive approach reduces heat generation and fire hazards while maintaining adequate operational reliability through controlled intermittent operation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS7883229B2Apparatus and method for controlling lamp of refrigerator
Publication Date: 2011.02.08 LG ELECTRONICS INC
  • US7883229B2 patent drawing
  • US7883229B2 patent drawing
  • US7883229B2 patent drawing

AI summary

A refrigerator includes the ability to determine the amount of time that a light within the refrigerator remains on. If the on time exceeds a predetermined time period, the light is turned off. If the door of the refrigerator is repeatedly opened and closed, the total accumulated on time is monitored, and the light will be turned off when the total on time exceeds the predetermined time period. If the light remains off for more than a cooling off period, the accumulated on time timer is reset, and the light can again be turned on.