Moisture permeable device, refrigerator and manufacturing method thereof

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Solution Overview

Problem

Existing refrigerator moisture retention systems require complex assembly procedures and non-woven frameworks, which complicate the integration of moisture-permeable structures and can lead to humidity imbalances.

Innovation Solution

A moisture-permeable device with a hollow cavity and through-holes in a plastic member, where regenerated cellulose is directly poured and integrated during manufacturing, eliminating the need for a non-woven framework and simplifying assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a non-woven framework and frame fixing are used to assemble the moisture permeable film, then the moisture retention effect can be achieved, but the assembly procedure becomes complex and the integration difficulty increases

Engineering Contradiction:
Improvemoisture retention effectVSAvoidassembly procedure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates the moisture permeable film directly into the storage box structure by forming a hollow cavity within the box body or cover. The regenerated cellulose is contained within this cavity, eliminating the need for separate non-woven frameworks and frame fixing assemblies. This merging of the film support structure into the box itself simplifies the overall assembly while maintaining moisture retention functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hollow cavity acts as an intermediary structure that holds the regenerated cellulose moisture permeable film in place without requiring external frameworks. The cavity provides structural support and positioning for the film, serving as a mediator between the film and the box structure, thereby simplifying integration.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a non-woven framework is used to support the moisture permeable film, then the film can be assembled, but the support structure adds unnecessary complexity

Engineering Contradiction:
Improvefilm assemblyVSAvoidsupport structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the non-woven framework from the assembly by directly incorporating the regenerated cellulose film into the hollow cavity of the storage box. The framework function is taken out and replaced by the cavity structure itself, simplifying the support structure while maintaining film assembly capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The hollow cavity serves multiple functions: it provides structural support for the moisture permeable film, defines the storage space, and enables direct integration of the film without additional frameworks. This multi-functionality eliminates the need for separate support structures, reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If the moisture permeable film is assembled with a frame, then the structure can be formed, but the seamless mounting requirement increases process difficulty

Engineering Contradiction:
Improvestructural integrityVSAvoidprocess difficulty
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent merges the frame structure with the storage box by forming the hollow cavity as an integral part of the box body or cover during the same manufacturing process. This eliminates the need for seamless mounting of separate frames, as the cavity and box are manufactured as one piece, reducing process difficulty while maintaining structural integrity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The hollow cavity is pre-formed during the manufacturing of the storage box itself, before the moisture permeable film is installed. This preliminary action of creating the cavity structure during box fabrication eliminates the need for subsequent frame assembly and seamless mounting operations, simplifying the overall manufacturing process.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the integrity and tightness of the moisture-permeable film, maintaining optimal humidity levels within the refrigerator without the complexity of prior assembly methods, ensuring consistent humidity and improved freshness retention.

Implementation Method 1

moisture permeable device which comprises a first surface and a second surface corresponding to each other. At least parts of the first surface and the second surface of the moisture permeable device define a hollow cavity, through-holes are provided at regions of the first surface and the second surface defining the cavity, and regenerated cellulose is accommodated in the cavity.

Methodology Applied
Scientific EffectMoisture permeation: Permeation

Implementation Method 2

regenerated cellulose is accommodated in the cavity

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS10948231B2Moisture permeable device, refrigerator and manufacturing method thereof
Publication Date: 2021.03.16 HAIER SMART HOME CO LTD
  • US10948231B2 patent drawing
  • US10948231B2 patent drawing

AI summary

A moisture permeable device and refrigerator having the same; the moisture permeable device includes a corresponding first surface (110) and second surface (111); at least parts of the first surface (110) and the second surface (111) of the moisture permeable device define a hollow cavity (301); through-holes are provided at regions of the first surface (110) and the second surface (111) of the moisture permeable device defining the cavity (301); and regenerated cellulose is accommodated in the cavity (301). A manufacturing method of the moisture permeable device comprises pouring a regenerated cellulose slurry with a tackifier added thereto into the cavity (301) to form a moisture permeable film, thus allowing omission of an assembling procedure and a non-woven support.