Refrigerator Nested Container Design to Reduce Power and Sagging

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Refrigerators with auxiliary storage compartments face issues such as increased power consumption, deformation, and sagging due to the need for additional doors and gaskets, which reduce storage space and interfere with the main storage compartment's operation.

Innovation Solution

A refrigerator design featuring a single door that seals both the main and auxiliary storage compartments, using a pivotally rotatable container with integrated horizontal and vertical members formed from metal to minimize sagging and maximize storage space, and a gasket that seals the compartments without the need for additional gaskets, reducing power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate auxiliary storage compartment with its own door and gasket is installed, then cold air leakage is prevented, but power consumption increases and device complexity increases

Engineering Contradiction:
Improvecold air sealingVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent combines the auxiliary storage compartment with the main refrigerator compartment by removing the separate door and gasket structure. The auxiliary compartment becomes an internal space accessible through the main door, eliminating the need for a second sealing system and associated hot wire heating, thereby reducing power consumption while maintaining cold air sealing through the single main gasket.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The main door and gasket structure serves multiple functions: it seals both the main refrigerator compartment and the auxiliary storage compartment simultaneously. This multi-functional design eliminates the need for separate sealing mechanisms, reducing both device complexity and power consumption while maintaining reliable cold air containment for both storage spaces.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a separate auxiliary storage compartment with door and gasket is installed, then cold air leakage is prevented, but device complexity increases

Engineering Contradiction:
Improvecold air sealingVSAvoidnumber of gaskets and doors
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the auxiliary storage compartment into the main refrigerator compartment structure, eliminating the need for a separate door and gasket. The auxiliary compartment is accessed through the main door, reducing the total number of sealing components from two gaskets and two doors to one gasket and one door, thereby simplifying the device structure while maintaining sealing reliability.

Inventive Principle:
Principle #5Merging (Combining)

3Temperature

If the auxiliary storage compartment body is filled with insulator, then thermal insulation is improved, but volume of storage space is reduced

Engineering Contradiction:
Improvethermal insulationVSAvoidstorage space volume
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The auxiliary storage compartment is nested within the main refrigerator compartment space, utilizing the existing thermal environment. This nested configuration eliminates the need for separate insulator material in the auxiliary compartment, as it shares the thermal boundary with the main compartment, thereby maximizing the available storage volume while maintaining adequate thermal insulation through the shared wall structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Volume of moving object

If the auxiliary storage compartment body volume is reduced, then storage space is maximized, but sagging and deformation occur under load

Engineering Contradiction:
Improvestorage space volumeVSAvoidstructural stability
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The auxiliary storage compartment body is constructed using composite material structure, combining metal framework for structural strength with plastic or other materials for the body. This composite construction provides sufficient load-bearing capacity to prevent sagging and deformation while maintaining a compact volume that maximizes storage space. The metal reinforcement strategically positioned in the body structure ensures stability without requiring excessive volume.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS10281193B2Refrigerator
Publication Date: 2019.05.07 LG ELECTRONICS INC
  • US10281193B2 patent drawing
  • US10281193B2 patent drawing
  • US10281193B2 patent drawing

AI summary

Disclosed is a refrigerator. The refrigerator includes a cabinet (10) configured to define a first storage region in which food is stored, a door (20) rotatably connected to a first rotating shaft via a first hinge member (40) to open or close the first storage region, the first rotating shaft being located at the front of the cabinet (10), a gasket provided at the door (20) and a container (100) configured to define a second storage region, the second storage region being received in the first storage region, the container (100) being rotatably connected to a second rotating shaft via a second hinge member (200), the second rotating shaft being located at the door (20).