Refrigerator Cooling Mode Control for Selectable Noise Levels

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Solution Overview

Problem

Existing refrigeration devices for food storage face challenges in minimizing noise emissions without compromising usable volume or efficiency, as traditional soundproofing and thermal insulation methods come at the expense of performance, and quieter components increase costs.

Innovation Solution

A cooling device with a controller that allows switching between operating modes to adjust noise emissions based on input parameters, such as tolerable noise levels, by varying the throttle's flow resistance and compressor/fan power levels, enabling efficient operation with reduced noise when needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If soundproofing panels are used to reduce noise emissions, then noise emissions are reduced, but usable volume decreases

Engineering Contradiction:
Improvenoise emissionsVSAvoidusable volume
Core Design Contradiction:
Object-generated harmful factorsVSVolume of stationary object

Solution Approach 1:

The patent extracts the noise-generating components (compressor, fan) from the main appliance body by placing them in a separate, movable cart. This physical separation removes the noise source from the kitchen environment while preserving the full usable volume of the refrigerator and freezer compartments, avoiding the need for internal soundproofing panels that would reduce storage space.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces wheels as an intermediary mechanism that enables the noise-generating components to be easily moved and positioned. This allows the heavy compressor and fan assembly to be relocated to a separate area or removed entirely when not in use, reducing noise emissions without requiring permanent structural modifications that would consume usable volume.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If better thermal insulation is used to operate at lower average performance level, then energy efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent implements dynamic control of the cooling system by enabling independent operation of the refrigerator and freezer compartments. The controller can adjust cooling performance levels dynamically, allowing each compartment to operate at optimized performance levels based on actual demand, thereby improving energy efficiency without requiring complex insulation systems.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent divides the cooling system into separate, independently controllable segments (refrigerator compartment and freezer compartment). Each compartment has its own cooling control, allowing the system to operate at lower average performance levels by cooling only the necessary portions, thus improving energy efficiency without adding device complexity through uniform high-performance insulation throughout.

Inventive Principle:
Principle #1Segmentation

3Object-generated harmful factors

If quieter cooling devices with reduced-vibration components are used, then noise emissions are reduced, but costs increase

Engineering Contradiction:
Improvenoise emissionsVSAvoidcosts
Core Design Contradiction:
Object-generated harmful factorsVSEase of manufacture

Solution Approach 1:

The patent extracts the noise-generating components (compressor and fan) from the main appliance body and places them in a separate, movable cart. This approach reduces noise emissions using standard, cost-effective components rather than requiring expensive reduced-vibration components, as the physical separation itself mitigates noise transmission to the kitchen environment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a simple, movable cart design with wheels that can be easily manufactured and replaced if needed. This inexpensive mechanical solution for noise reduction is more cost-effective than investing in expensive reduced-vibration components, while still achieving the desired noise emission reduction through physical separation and easy repositioning.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables flexible noise management by selecting operating modes that balance efficiency and noise levels, allowing for quieter operation at certain times or in specific environments without significant performance loss.

Implementation Method 1

The cooling device has a heat pump, the heat pump consisting of at least one compressor, one condenser, one evaporator and one throttle

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

The throttle 7 has different flow resistances in particular when at least two different flow cross sections can be set

Methodology Applied
Scientific EffectFlow resistance: Pressure Drop

Data Source

PatentEP3191774B1Cooling appliance with selectable noise emissions
Publication Date: 2019.03.20 V-ZUG AG
  • EP3191774B1 patent drawingFigure 1

AI summary

In order to be able to adjust the noise emissions of a cooling appliance (1), particularly a refrigerator, according to requirements, a control system (3) of a cooling device (3-11) has a plurality of operational modes, at least two operational modes differing in terms of their noise emissions while at the same cooling power. In a heat pump (3-11), for example, the flow resistance of a throttle valve (7) or the power level of a compressor (4) are influenced in said at least two operational modes.