Refrigerator Panel Assembly with Back Cover Support to Prevent Sagging

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Solution Overview

Problem

Existing refrigerators require complete removal and replacement of decoration panels to change the outer appearance, leading to potential sagging and damage due to added components and repeated impacts.

Innovation Solution

A detachable panel assembly for refrigerators with a load-supporting structure using a back cover, including a metal back cover and brackets to secure the panel, allowing color-changing lighting without disassembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a reflective layer and transparent panel are added to enable color-changing lighting, then the outer appearance can be customized, but the door panel becomes heavy and may sag

Engineering Contradiction:
Improveouter appearance customizationVSAvoiddoor panel weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The door assembly is segmented into multiple components: door body, panel assembly (with transparent panel and lighting device), and back cover. This segmentation allows the heavy panel assembly to be supported independently by the back cover structure, preventing the entire door from becoming excessively heavy while still enabling outer appearance customization through the transparent panel with lighting.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If components are added to enable color-changing lighting, then the outer appearance can be customized, but the door panel may sag due to added weight

Engineering Contradiction:
Improveouter appearance customizationVSAvoiddoor panel stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The back cover acts as an intermediary structure between the door body and the panel assembly. It provides additional support points and load distribution, serving as a mediator that prevents the panel assembly from sagging while still allowing the transparent panel to display customized outer appearances through lighting.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the door is frequently opened and closed, then the door remains functional, but the panel assembly may sag or be damaged by repeated impact

Engineering Contradiction:
Improvedoor operation frequencyVSAvoidpanel assembly durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The back cover with its extended support structure provides beforehand cushioning and reinforcement to the panel assembly. This pre-established support system absorbs and distributes the repeated impact forces generated during frequent door opening and closing operations, preventing sagging and damage before they occur.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Ease of repair

If a detachable panel assembly is used, then maintenance becomes easier, but the mounting structure must be firm to prevent sagging

Engineering Contradiction:
Improvepanel assembly maintenanceVSAvoidmounting structure strength
Core Design Contradiction:
Ease of repairVSStrength

Solution Approach 1:

The detachable panel assembly is segmented into removable components (panel, lighting device, back cover) that can be easily maintained or replaced. The mounting structure uses the back cover's extended support portions to provide firm attachment points to the door body, ensuring that the detachable design does not compromise mounting strength and prevent sagging.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy color customization of the refrigerator's outer appearance while preventing sagging and damage, maintaining structural integrity and ease of maintenance.

Implementation Method 1

a lighting device configured to allow the panel to shine with a set color

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentUS20250389474A1Home appliance
Publication Date: 2025.12.25 LG ELECTRONICS INC
  • US20250389474A1 patent drawing
  • US20250389474A1 patent drawing
  • US20250389474A1 patent drawing

AI summary

An appliance includes a cabinet in which a storage space is defined and a door configured to open and close the storage space. The door includes a door body and a panel assembly mounted on the door body. The panel assembly includes a panel that defines a front surface of the door and is configured to transmit light, a lighting device configured to allow the panel to shine with a set color, and a back cover configured to define a rear surface of the panel assembly. A cover support portion of which at least a portion extends backward to be supported on the door body is disposed on a lower end of the back cover.