Refrigerator

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current refrigerator designs require disassembly of the cabinet to install and maintain the cold air supply system components, making maintenance and repair complex and inefficient, and lack a simple configuration for cooling multiple storage compartments.

Innovation Solution

A refrigerator with a removable cooling module that includes a compressor, condenser, and evaporator, allowing for easy access and installation, and uses multiple evaporators to efficiently cool multiple storage compartments through a network of ducts and fans, enabling separate control of temperature zones.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the cold air supply system components (compressor, condenser, evaporator) are integrated into the cabinet structure, then the cooling performance is improved, but the ease of maintenance and repair deteriorates

Engineering Contradiction:
Improvecooling performanceVSAvoidmaintenance accessibility
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The cooling module is segmented as a separate removable unit from the cabinet body. The module includes the compressor, condenser, and evaporator assembled together on a common frame, allowing it to be detached and reattached without disassembling the cabinet structure. This resolves the contradiction by maintaining integrated cooling functionality while enabling easy maintenance through modular separation.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If multiple evaporators are installed to cool multiple storage compartments, then the temperature control precision is improved, but the device complexity increases

Engineering Contradiction:
Improvetemperature control precisionVSAvoidsystem configuration
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The cooling module is divided into multiple independent evaporator units, with each evaporator dedicated to a specific storage compartment. Each evaporator can be independently controlled and maintained, providing precise temperature control for each compartment while simplifying the overall system architecture compared to a single complex evaporator serving multiple compartments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cooling module design allows the same modular evaporator unit to serve multiple functions across different storage compartments. The module can be configured with different numbers and types of evaporators depending on the specific application requirements, providing universal applicability while maintaining relatively simple system configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If the cooling module is designed as a removable unit, then the ease of manufacture is improved, but the structural stability deteriorates

Engineering Contradiction:
ImproveproductivityVSAvoidstructural stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The cooling module is manufactured as a separate complete unit with all cooling components (compressor, condenser, evaporator, refrigerant lines) pre-assembled and tested on a dedicated frame before installation in the cabinet. This segmentation enables parallel manufacturing processes and quality control, improving productivity while the robust frame structure maintains structural stability during operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cooling module undergoes preliminary assembly, testing, and calibration as a complete unit before being installed in the cabinet. This preliminary action ensures that all components are properly integrated and functioning correctly, maintaining structural stability and cooling performance while enabling easier manufacturing and quality control through standardized modular production.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy maintenance and repair of the cold air supply system, simplifies the cooling configuration, and improves manufacturing productivity by allowing all components to be housed in a removable module, effectively cooling multiple compartments with fewer evaporators.

Implementation Method 1

an evaporator is arranged in the storage compartment formed inside the cabinet

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

an evaporator is arranged in the storage compartment formed inside the cabinet

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

a fan configured to move cold air, which is generated in the evaporator, to at least one of the first cold air duct and the second cold air duct

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 4

a condenser, and a compressor... a condenser are arranged in the machine room formed outside the cabinet

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 5

a compressor and an condenser are arranged in the machine room formed outside the cabinet

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS11512887B2Refrigerator
Publication Date: 2022.11.29 SAMSUNG ELECTRONICS CO LTD
  • US11512887B2 patent drawing
  • US11512887B2 patent drawing
  • US11512887B2 patent drawing

AI summary

A refrigerator includes a cabinet having a first storage compartment and a second storage compartment, and a cooling module removably mounted to the cabinet. The cooling module includes an evaporator, a condenser, and a compressor. A first cold air duct extends from the first storage compartment and is configured to allow a portion of the cooling module in which the evaporator is arranged, to communicate with the first storage compartment when the cooling module is coupled to the cabinet, and a second cold air duct is different from the first cold air duct and extends from the second storage compartment. The second cold air duct is configured to allow the portion of the cooling module in which the evaporator is arranged, to communicate with the second storage compartment.