Refrigerator Air Duct Layout for Larger Storage and Split Cooling

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Solution Overview

Problem

Conventional refrigerators with roll bond heat exchangers face challenges in maximizing storage compartment volume while maintaining effective cooling, as the heat exchanger's thickness limits the front-rear width of the compartment.

Innovation Solution

The design incorporates a duct with a main discharge port and a sub-discharge port, an air guide that separates the air channel into first and second channels, and a fan that directs air to the heat exchanger, allowing for separate cooling of the storage compartment and a pantry, with the heat exchanger positioned in the first channel and the fan and damper strategically placed to maximize compartment volume and cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a roll bond heat exchanger is used as an evaporator, then the front-rear thickness of the heat exchanger is reduced, but the storage compartment volume is still limited due to the heat exchanger's thickness

Engineering Contradiction:
Improvestorage compartment volumeVSAvoidheat exchanger thickness
Core Design Contradiction:
Volume of moving objectVSLength of stationary object

Solution Approach 1:

The air channel is divided into multiple segments (first air channel and second air channel) by the air guide, allowing the heat exchanger to be positioned in one channel while the other channel provides additional storage space. This segmentation resolves the contradiction by creating separate functional zones within the limited thickness space.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention utilizes the vertical dimension by positioning the heat exchanger at the rear of the storage compartment and using the air guide to create channels that extend forward. This dimensional approach allows the storage compartment volume to be maximized in the front-rear direction while maintaining effective heat exchange area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If a single discharge port is used, then the device structure is simple, but the cooling efficiency and heat transfer area are limited

Engineering Contradiction:
Improvecooling efficiencyVSAvoidduct structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The discharge port is segmented into multiple discharge ports (first discharge port and second discharge port) positioned at different locations. This allows cooled air to be distributed to different regions of the storage compartment simultaneously, enhancing cooling efficiency without requiring complex ducting systems.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The duct structure serves multiple functions: it guides air from the heat exchanger, provides structural support, and incorporates multiple discharge ports for distributed cooling. This multi-functionality achieves improved cooling efficiency while keeping the overall device structure relatively simple.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the maximization of storage compartment volume while ensuring effective cooling by allowing air to be discharged through separate ports, enhancing the heat transfer area and cooling performance.

Implementation Method 1

a heat exchanger provided in the first channel

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

a fan suctioning air in the storage compartment and sending the air to the first channel

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS10775094B2Refrigerator
Publication Date: 2020.09.15 LG ELECTRONICS INC
  • US10775094B2 patent drawing
  • US10775094B2 patent drawing
  • US10775094B2 patent drawing

AI summary

A refrigerator according to an embodiment includes: a duct dividing the inside of a storage compartment body into a storage compartment and an air channel and having a main discharge port and a sub-discharge port; an air guide dividing the air channel into a first channel communicating with the main discharge port and a second channel guiding air in the first channel to the sub-discharge port; a heat exchanger provided in the first channel; and a fan suctioning air in the storage compartment and sending the air to the first channel. According to the refrigerator, it is possible to maximize the volume of the storage compartment and separately discharge air to the main discharge port and the sub-discharge port, using a simple structure.