Refrigerator Door Touch Sensor Assembly for Stable Displacement Detection

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Solution Overview

Problem

Existing touch sensor assemblies for home appliances, such as refrigerator doors, face challenges in accurately detecting user interactions due to the need for reliable displacement detection on exterior members while maintaining a sleek appearance, and current solutions do not effectively stabilize sensors within the appliance's structure.

Innovation Solution

A touch sensor assembly is designed with a sensor PCB mounted on an elastic member, a sensor housing, and a touch booster that transmits displacement to the sensor, ensuring stable detection and integration with the appliance's design, including a sensor support and adhesion members for secure attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a touch sensor assembly is integrated into the exterior member of a refrigerator door, then user interaction detection capability is improved, but structural stability and sensor positioning reliability deteriorate

Engineering Contradiction:
Improveuser interaction detection capabilityVSAvoidsensor positioning reliability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The touch sensor assembly is divided into separate functional components: a sensor PCB with mounting display part, an elastic member, a touch booster, and a sensor housing. This segmentation allows each component to be optimized independently while maintaining overall system stability and reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The elastic member is pre-installed on the sensor PCB with the mounting display part positioned in advance. This preliminary action ensures proper alignment and stability when the complete assembly is integrated into the refrigerator door exterior member.

Inventive Principle:
Principle #10Preliminary action

2Stability of the object's composition

If an elastic member is used to press the sensor PCB, then sensor stabilization is improved, but device complexity increases

Engineering Contradiction:
Improvesensor PCB stabilizationVSAvoidassembly structure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The elastic member is designed to automatically press the sensor PCB against the mounting display part through its inherent elasticity, without requiring additional fastening mechanisms or complex assembly procedures. The mounting display part's position is determined by the elastic member's pressing action alone.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The elastic member changes its physical state from a relaxed condition to a compressed condition when pressing the sensor PCB, utilizing elastic deformation to provide stable positioning. This parameter change enables stabilization without adding mechanical complexity.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If a touch booster is added to transmit displacement, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedisplacement detection accuracyVSAvoidsensor assembly complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The touch booster acts as an intermediary component between the exterior member and the sensor PCB. It transmits displacement from the exterior member to the sensor with enhanced precision, while its simple structural design minimizes the increase in overall device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the accuracy and reliability of user interaction detection while maintaining the appliance's aesthetic and structural integrity by stabilizing the sensor and effectively transmitting displacement, improving user experience and operational efficiency.

Implementation Method 1

an elastic member disposed on a first surface that is opposite the second surface on which the sensor is mounted, the elastic member being configured to press the sensor PCB to thereby stabilize the sensor PCB relative to the exterior member

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a touch booster disposed between the sensor and the exterior member and configured to transmit a front/rear displacement of the exterior member to the sensor

Methodology Applied
Scientific EffectDisplacement transmission: Deformation

Data Source

PatentUS10007385B2Touch sensor assembly and refrigerator door with touch sensor assembly and method for manufacturing the same
Publication Date: 2018.06.26 LG ELECTRONICS INC
  • US10007385B2 patent drawing
  • US10007385B2 patent drawing
  • US10007385B2 patent drawing

AI summary

Provided are a touch sensor assembly that is maintained in a state in which the touch sensor is closely attached to an exterior member to accurately detect displacement when touch manipulation is performed to improve a recognition rate, a refrigerator door including a touch sensor assembly that is capable of preventing a sensor control part from being damaged by static electricity and having an improved front outer appearance, and a method for manufacturing the refrigerator door.