Refrigerator UV LED Mounting Structure for Interior Sterilization

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Solution Overview

Problem

Refrigerators lack an effective means to remove harmful substances and bacteria, compromising the sanitation of stored food and drinks.

Innovation Solution

Incorporation of an ultraviolet LED within the refrigerator, emitting light towards the interior space, combined with a heat sink and a power controller to manage the LED's operation, ensuring effective sterilization and maintaining sanitary conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If an ultraviolet LED is installed to remove harmful substances and bacteria, then the sanitation of the refrigerator interior is improved, but the device complexity increases

Engineering Contradiction:
Improveharmful substances and bacteriaVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent combines the ultraviolet LED sterilization function with the existing refrigerator structure by mounting the LED on the base (which is part of the cool air inlet/outlet structure). This integration approach adds the sterilization capability without requiring a completely separate sterilization system, thereby improving sanitation while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The base structure of the refrigerator, which originally serves as a structural component and air inlet/outlet, is made multi-functional by integrating the ultraviolet LED onto it. This allows the base to simultaneously perform its original functions and provide sterilization, reducing the need for additional dedicated components and simplifying the overall device architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a heat sink is added to manage the ultraviolet LED's heat, then the reliability of the LED operation is improved, but the device complexity increases

Engineering Contradiction:
ImproveLED operation reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The heat sink is integrated with the base structure rather than being a separate component. This merging of the heat dissipation function into the existing base allows effective thermal management of the ultraviolet LED while avoiding the addition of independent heat sink components, thus improving LED reliability without significantly increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Object-affected harmful factors

If the ultraviolet LED is disposed on the base to emit light toward the interior space, then the sterilization effectiveness is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidLED positioning precision
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The base structure is designed with a dedicated mounting area or mounting hole specifically for the ultraviolet LED. This segmentation of the base into functional zones (structural support, air inlet/outlet, and LED mounting) provides a predefined location for the LED, simplifying the manufacturing process and reducing the precision requirements compared to requiring exact positioning anywhere on the base surface.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ultraviolet LED effectively removes harmful substances and bacteria, enhancing the sanitation of the refrigerator's interior and maintaining the quality of stored food and drinks.

Implementation Method 1

an ultraviolet LED being disposed on the top surface of the base and emitting light toward the interior space of the refrigerator

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

The ultraviolet LED effectively removes harmful substances and bacteria, enhancing the sanitation of the refrigerator's interior

Methodology Applied
Scientific EffectUltraviolet radiation: Radiation

Implementation Method 3

a heat sink being under the base and forming a closed path by contacting with the first member and the second member

Methodology Applied
Scientific EffectHeat sink: Heat Sink

Data Source

PatentUS9028084B2Refrigerator with ultraviolet light emitting diode
Publication Date: 2015.05.12 SUZHOU LEKIN SEMICON CO LTD
  • US9028084B2 patent drawing
  • US9028084B2 patent drawing
  • US9028084B2 patent drawing

AI summary

A refrigerator with an ultraviolet LED may be provided that includes: a base disposed on a first member and a second member which are placed within the refrigerator and have one surfaces having facing directions crossing each other; a first fixing member disposed between the base and the first member; a second fixing member disposed between the base and the second member; and an ultraviolet LED being disposed on the top surface of the base and emitting light toward the interior space of the refrigerator.