Refrigerator Vacuum Space Insulation with Radiation Blocking Film

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Solution Overview

Problem

Conventional refrigerators rely on thick insulating materials between the inner and outer cases to maintain low temperatures, which increases the external size and limits the compactness of the appliance, and are not effective in minimizing heat transfer through radiation.

Innovation Solution

A refrigerator design featuring a vacuum space between the inner and outer cases, maintained at partial vacuum pressure, with radiation-blocking films and spacers to reduce heat transfer and maintain structural integrity against external shocks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If thick insulating material is used between inner and outer cases, then insulation effect is improved, but refrigerator size increases

Engineering Contradiction:
Improveheat transferVSAvoidrefrigerator size
Core Design Contradiction:
Loss of energyVSVolume of stationary object

Solution Approach 1:

The patent changes the physical state of the insulation medium from solid (urethane foam) to vacuum (gas removal), achieving superior insulation with reduced thickness. The vacuum space maintains insulation effectiveness while allowing compact refrigerator dimensions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a vacuum environment (inert atmosphere without gas molecules) between the inner and outer cases to eliminate heat transfer through conduction and convection, providing excellent insulation without requiring thick solid insulating materials.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Loss of energy

If vacuum space is formed between inner and outer cases, then insulation effect is improved, but structural stability deteriorates due to external shock

Engineering Contradiction:
Improveheat transferVSAvoidstructural stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent pre-installs spacers between the inner and outer cases before vacuum formation to cushion and distribute external shock forces, preventing case deformation and maintaining vacuum space integrity during transport and operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent combines multiple materials (inner case material, outer case material, spacer material) to create a composite structure that provides both vacuum insulation and mechanical strength to withstand external shocks while maintaining structural stability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vacuum space provides superior insulation compared to conventional materials, minimizing heat transfer through conduction and radiation, while maintaining structural stability and allowing for a more compact design.

Implementation Method 1

a vacuum space formed between an inner case and an outer case to improve an insulation function thereof

Methodology Applied
Scientific EffectVacuum insulation: Vacuum

Implementation Method 2

the outer case and the inner case defining, between the outer case and the inner case, a vacuum space that is maintained at a partial vacuum pressure and that is configured to insulate the inner case from the outer case

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

a radiation blocking film provided in the vacuum space, spaced apart from the inner case and the outer case

Methodology Applied
Scientific EffectRadiation blocking: Absorption (EM radiation)

Data Source

PatentUS11732953B2Refrigerator
Publication Date: 2023.08.22 LG ELECTRONICS INC
  • US11732953B2 patent drawing
  • US11732953B2 patent drawing
  • US11732953B2 patent drawing

AI summary

There is disclosed a refrigerator including a vacuum space formed between an outer case and an inner case to improve an insulation function thereof, which includes an inner case that defines an exterior appearance of a storage space, an outer case spaced apart a predetermined distance from the inner case, a vacuum space provided between the inner case and the outer case, with being maintained vacuum, to insulate the inner case from the outer case, a plurality of spacers for supporting the inner case and the outer case space that are spaced apart from each other, and a radiation blocking film provided in the vacuum space, spaced apart from the inner case and the outer case.