Regenerative Braking Torque Control Under Wheel Slippage

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Solution Overview

Problem

Existing braking systems in hybrid and electric vehicles struggle to maintain high braking performance and efficiency when wheel-slippage occurs, often requiring a switch from regenerative braking to hydraulic braking, which can disrupt the driving experience and reduce fuel efficiency.

Innovation Solution

A braking control device and method that adjusts regenerative braking torque based on wheel-slippage through feedback control, maintaining regenerative braking while reducing it to less than the initial torque, and employing electric brake-force distribution and anti-lock braking systems to stabilize the vehicle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If regenerative braking is switched to hydraulic braking when wheel-slippage occurs, then braking stability is improved, but braking performance and fuel efficiency deteriorate

Engineering Contradiction:
Improvebraking stabilityVSAvoidbraking performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies dynamics by making the regenerative braking torque adjustable rather than fixed. The controller dynamically adjusts the torque level based on wheel-slippage detection, allowing the system to adapt to changing road conditions while maintaining regenerative braking operation. This resolves the contradiction by enabling the system to maintain braking performance through continuous torque optimization rather than switching to hydraulic braking.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of regenerative braking torque from a fixed value to a variable that can be reduced when wheel-slippage occurs. By modifying this key parameter, the system maintains regenerative braking operation (preserving fuel efficiency and braking performance) while adapting to slippage conditions through torque reduction, avoiding the need to switch to hydraulic braking.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If regenerative braking torque is reduced when wheel-slippage occurs, then wheel-slippage control is improved, but braking performance deteriorates

Engineering Contradiction:
Improvewheel-slippage controlVSAvoidbraking performance
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The patent implements feedback control by continuously monitoring wheel-slippage conditions and adjusting regenerative braking torque accordingly. When slippage is detected, the controller reduces torque to regain traction, then can increase it again as conditions improve. This closed-loop feedback mechanism allows the system to maintain optimal braking performance while controlling wheel-slippage, rather than simply reducing torque permanently.

Inventive Principle:
Principle #23Feedback

3Reliability

If hydraulic braking is used instead of regenerative braking, then braking stability is improved, but fuel efficiency deteriorates

Engineering Contradiction:
Improvebraking stabilityVSAvoidfuel efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent converts the potentially harmful effect of wheel-slippage during regenerative braking into a beneficial situation by implementing torque reduction and feedback control. This allows the system to maintain regenerative braking operation (preserving fuel efficiency) while managing slippage conditions, effectively turning a problem that would normally require switching to hydraulic braking into an opportunity to optimize energy recovery.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Use of energy by moving object

If regenerative braking is maintained during wheel-slippage, then fuel efficiency is improved, but braking stability deteriorates

Engineering Contradiction:
Improvefuel efficiencyVSAvoidbraking stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies dynamics by making the regenerative braking torque adjustable rather than fixed. The controller dynamically adjusts the torque level based on wheel-slippage detection, allowing the system to adapt to changing road conditions while maintaining regenerative braking operation. This resolves the contradiction by enabling the system to maintain braking performance through continuous torque optimization rather than switching to hydraulic braking.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of regenerative braking torque from a fixed value to a variable that can be reduced when wheel-slippage occurs. By modifying this key parameter, the system maintains regenerative braking operation (preserving fuel efficiency and braking performance) while adapting to slippage conditions through torque reduction, avoiding the need to switch to hydraulic braking.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances braking performance and fuel efficiency by minimizing the disruption caused by wheel-slippage, allowing regenerative braking to continue even in unstable conditions, thus improving overall vehicle stability and reducing the need for hydraulic braking.

Implementation Method 1

a braking torque of the vehicle in response to the braking request from the driver, wherein the braking torque includes a regenerative braking torque formed by a motor

Methodology Applied
Scientific EffectRegenerative braking: Electromagnetic Induction

Implementation Method 2

a braking torque includes a regenerative braking torque formed by a motor and a hydraulic braking torque formed by a hydraulic brake

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12617380B2Braking control device and braking control method
Publication Date: 2026.05.05 HYUNDAI MOTOR CO LTD
  • US12617380B2 patent drawing
  • US12617380B2 patent drawing
  • US12617380B2 patent drawing

AI summary

A braking control apparatus includes a driving information detector configured to detect a braking request from a driver while a vehicle is driving; and a vehicle controller configured to control a braking torque of the vehicle in response to the braking request from the driver, wherein the braking torque includes a regenerative braking torque formed by a motor and a hydraulic braking torque formed by a hydraulic brake, and wherein the vehicle controller is configured to perform regenerative braking using an initial regenerative braking torque determined by the braking request from the driver, using an initial regenerative braking torque determined by the braking request from the driver, and when wheel-slippage occurs, the vehicle controller reduces the regenerative braking torque to be less than the initial regenerative braking torque.