Regenerative Braking Torque Control for Traction Loss

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional electric and hybrid vehicles face challenges in managing regenerative energy during deceleration, particularly in less ideal conditions such as rainy, icy, or snowy weather, where high deceleration rates can lead to traction loss and compromised drivability, and existing methods fail to adequately address these issues.

Innovation Solution

An adjustable regenerative limit and warning system that uses sensors to detect wheel slip and environmental conditions, a processor to limit regenerative energy based on traction data, and a display to alert the user, allowing for controlled energy regeneration and reduced deceleration rates by switching between predefined drive modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If greater operation of the motor in reverse direction is used during deceleration, then more regenerative energy is provided to the battery for charging, but the vehicle experiences greater reduction in speed and potential traction loss

Engineering Contradiction:
Improveregenerative energyVSAvoidtraction
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system dynamically adjusts the regenerative braking torque based on real-time traction conditions detected by sensors. When wheel slip is detected or traction is insufficient, the control system reduces the regenerative braking torque to prevent traction loss, while maximizing energy recovery when traction is adequate. This dynamic adjustment resolves the contradiction between energy recovery and traction maintenance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the motor during deceleration based on detected conditions. By adjusting the motor torque parameter in response to wheel slip detection, the system optimizes the balance between regenerative energy capture and maintaining sufficient traction, preventing skidding while maximizing charging efficiency.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If higher deceleration rates are used during energy regeneration, then quicker charging of the battery is achieved, but drivability and vehicle performance are compromised in less ideal conditions

Engineering Contradiction:
Improvecharging speedVSAvoiddrivability
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system dynamically adapts the deceleration rate based on real-time detection of wheel slip and traction conditions. When ideal traction is detected, higher deceleration rates are permitted for faster charging. When traction deteriorates, the system dynamically reduces deceleration rate to maintain drivability, resolving the contradiction between charging speed and ease of operation.

Inventive Principle:
Principle #15Dynamics

3Reliability

If regenerative energy is limited based on traction conditions, then traction loss is prevented, but the amount of energy recovered is reduced

Engineering Contradiction:
Improvetraction controlVSAvoidenergy recovery
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system changes the regenerative braking parameter based on detected traction conditions. When wheel slip is detected, the parameter is adjusted to limit regenerative energy and prevent further traction loss. When traction is sufficient, the parameter allows maximum energy recovery. This conditional parameter adjustment resolves the contradiction between traction control and energy recovery.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively limits regenerative energy to prevent traction loss and improve drivability in adverse conditions, providing a controlled stop and reducing the risk of skidding, while being cost-effective and integratable with existing vehicle systems.

Implementation Method 1

By operating the motor in a reverse or opposite direction during slowing of the vehicle, energy may be generated by the motor and transmitted to the battery for recharging the battery

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a first sensor for sensing wheel slip of the vehicle

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8868270B2Adjustable regenerative limit and warning system
Publication Date: 2014.10.21 TOYOTA JIDOSHA KK
  • US8868270B2 patent drawing
  • US8868270B2 patent drawing
  • US8868270B2 patent drawing

AI summary

An adjustable regenerative limit and warning system and method for controlling regenerative energy of a vehicle. The system includes a battery, a motor, a processor and an indicator. The motor provides regenerative energy to the battery during deceleration of the vehicle. The processor determines instantaneous or calculated traction loss of the vehicle and controls or limits the regenerative energy provided to the battery to avoid or reduce such traction loss. A drive mode having a predetermined regenerative energy capability is selected by the processor for limiting the regenerative energy. Sensors coupled with the battery sense characteristics of the battery for provision to the processor for determining a charge capability of the battery. If the charge capability for the battery is lower than the regenerative energy capable by the drive mode, the regenerative energy may be further limited and a warning or notification transmitted to a user of the vehicle.