Region Estimation System for Manufacturing Joint Correction

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Solution Overview

Problem

Existing region estimation systems for manufacturing sites require workers to wear terminals, increasing costs and reducing efficiency, and necessitate new learning when adding joints or regions to be estimated.

Innovation Solution

A region estimation system that detects joint points from images and estimates regions based on these points, allowing for the correction of detected joint points and acquisition of color information without the need for worker-worn terminals or new learning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If worker terminals are used to correct joint points in blind spots, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvejoint point estimation accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses a pre-trained machine learning model to copy and generate estimated joint points for blind spot regions based on visible joint points and image data. This virtual copying approach eliminates the need for physical worker terminals while maintaining estimation accuracy.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent introduces an intermediary processing layer that uses pre-trained models and virtual joint points to bridge the gap between camera observations and complete body pose estimation. This intermediary system corrects blind spot issues without requiring direct worker input.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If worker terminals are required for accurate estimation, then measurement precision is improved, but productivity decreases

Engineering Contradiction:
Improvejoint point estimation accuracyVSAvoidwork efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system performs self-service by automatically estimating and correcting joint points using pre-trained machine learning models and virtual joint points. This eliminates the need for workers to manually input data or wear additional terminals, thereby maintaining high productivity while ensuring accurate measurement.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If new joints or regions are added to estimation, then adaptability is improved, but device complexity increases due to new learning requirements

Engineering Contradiction:
Improveestimation capabilityVSAvoidlearning requirement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs a universal pre-trained machine learning model that can estimate multiple joint points and body regions through a single integrated system. This multi-functional model handles various estimation tasks without requiring separate learning processes for each joint or region, thereby improving adaptability while controlling complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250029263A1Region estimation system, region estimation program, and region estimation method
Publication Date: 2025.01.23 KONICA MINOLTA INC
  • US20250029263A1 patent drawing
  • US20250029263A1 patent drawing
  • US20250029263A1 patent drawing

AI summary

A region estimation system is provided which can complement a joint or a region while eliminating a need for a worker to wear a terminal and a need to perform new learning is not required even in a case where the joint or the region desired to be estimated is not estimated for some reason. A region estimation system includes: a detector that detects a joint point of an object from an image of the object; and an estimator that estimates a region to be estimated, based on the joint point detected by the detector.