Regulating Member Prevents Photosensitive Drum Damage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing electrophotographic image forming apparatuses suffer from damage to the electrophotographic photosensitive member during mounting and demounting of the process cartridge, as the side cover cannot be closed unless the guiding members are fully moved from position (III) to (II), potentially causing scars or permanent memories on the photosensitive member.

Innovation Solution

An electrophotographic image forming apparatus with a movable tray system and a regulating member that allows the main assembly door to close only when the tray is in a specific position, preventing the photosensitive member from being rubbed by the transfer belt during cartridge replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the side cover is closed before the guiding members are fully moved from position (III) to (II), then the door closing operation is simplified, but the electrophotographic photosensitive member develops scars and permanent memories due to rubbing by adjacent objects

Engineering Contradiction:
Improvedoor closing operationVSAvoiddamage to photosensitive member
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A regulating member (intermediary device) is introduced between the door closing action and the guiding members movement. This regulating member prevents the door from being closed unless the guiding members have completed their movement from position (III) to (II), thereby mediating the interaction between door closure and cartridge positioning to eliminate damage to the photosensitive member

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the guiding members are fully moved from position (III) to (II) before door closing, then the photosensitive member is protected from damage, but the door closing operation becomes more complex and time-consuming

Engineering Contradiction:
Improvedamage to photosensitive memberVSAvoidcartridge replacement time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The regulating member performs a preliminary check of the guiding members' position before allowing door closure. This preliminary action ensures that the guiding members are in the correct position (II) before the door closing operation proceeds, preventing damage to the photosensitive member while maintaining an efficient operation flow

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the tray is not properly positioned before door closing, then the door can be closed more freely, but the photosensitive member comes into contact with the transfer belt causing damage

Engineering Contradiction:
Improvedoor closing freedomVSAvoidcontact between photosensitive member and transfer belt
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The regulating member acts as an intermediary that monitors the tray position and prevents door closure unless the tray is properly positioned. This mediation ensures that the photosensitive member remains isolated from the transfer belt during door closing operations, eliminating contact damage while maintaining operational efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS7486907B2Electrophotographic image forming apparatus including a tray for carrying a process cartridge
Publication Date: 2009.02.03 CANON KK
  • US7486907B2 patent drawing
  • US7486907B2 patent drawing
  • US7486907B2 patent drawing

AI summary

An electrophotographic image forming apparatus detachably mounts a process cartridge including an electrophotographic photosensitive drum and includes a frame having an opening; a door movable between closing and opening positions; a cartridge-carrying tray movable among a latent image formation position, a mounting and demounting position, and a movable position therebetween; and a regulating member movable between a regulating position for regulating movement of the door from the opening position to the position when the tray is beyond the movable position, and a permitting position for permitting movement of the door from the opening position to the closing position when the tray is at the movable position.