Regulating Tank Nozzle Cooling for Wastewater Oxygenation

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Solution Overview

Problem

Wastewater treatment in paper recycling generates high temperatures, which negatively affects aerobic bacteria, and conventional methods to mitigate this using chemical solutions are insufficient.

Innovation Solution

A regulating tank with an annular wall, circular pipe, nozzles, and overflow weirs that create water circulation and oxygenation to lower water temperature and increase dissolved oxygen levels, utilizing pumps and guiding pipes to recirculate wastewater and control the flow through strategically placed stop plates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If chemical solutions are added to help bacteria work in high temperature wastewater, then bacterial activity is maintained, but the treatment effectiveness is limited and chemical costs increase

Engineering Contradiction:
Improvebacterial activityVSAvoidtreatment effectiveness
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention changes the temperature parameter of the wastewater by introducing a cooling system with heat exchange pipes and circulating water flow. This actively lowers the wastewater temperature from high levels to a range suitable for bacterial activity, eliminating the need for chemical additives and significantly improving treatment effectiveness.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of moving object

If wastewater temperature increases during treatment, then treatment process continues, but aerobic bacteria cannot work effectively

Engineering Contradiction:
Improvetreatment process continuityVSAvoidaerobic bacteria performance
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The invention utilizes the phase transition and heat absorption properties of water by introducing cooling water that evaporates and absorbs heat from the wastewater through heat exchange pipes. This phase change process effectively maintains the wastewater temperature within the optimal range for aerobic bacteria throughout the treatment process.

Inventive Principle:
Principle #36Phase transitions

3Temperature

If conventional cooling methods are used, then water temperature may be reduced, but dissolved oxygen levels are not increased to help aerobic bacteria

Engineering Contradiction:
Improvewastewater temperatureVSAvoiddissolved oxygen
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The invention merges the cooling function with oxygenation by designing a system where cooling water circulation and aeration occur simultaneously through the same heat exchange structure. The water flow through the pipes provides both cooling and oxygen transfer to the wastewater, achieving both temperature reduction and dissolved oxygen increase in one integrated system.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces wastewater temperature and increases oxygen levels, enhancing the operational efficiency of aerobic bacteria in biochemical processes.

Implementation Method 1

a plurality of nozzles (40) connected to the circular pipe (20) to eject the wastewater in the circular pipe (20) back to the tank member (10)... effectively reduces wastewater temperature and increases oxygen levels

Methodology Applied
Scientific EffectEvaporative cooling: Evaporative Cooler

Implementation Method 2

the draining device includes a water pump and a guiding pipe; the water pump pumps the wastewater in the tank member, and the guiding pipe has opposite ends connected to the water pump and the circular pipe

Methodology Applied
Scientific EffectHydraulic pumping: Pump

Data Source

PatentUS11041300B2Cooling apparatus of regulating tank
Publication Date: 2021.06.22 KUAN YUAN PAPER MFG CO LTD
  • US11041300B2 patent drawing
  • US11041300B2 patent drawing
  • US11041300B2 patent drawing

AI summary

A regulating tank includes a tank member having an annular wall to receive wastewater. A circular pipe is connected to the tank member. A draining device drains the wastewater in the tank member to the circular pipe. A plurality of nozzles connected to the circular pipe to eject the wastewater in the circular pipe back to the tank member. When the wastewater is ejected by the nozzles, a temperature of the wastewater is reduced, and dissolved oxygen of the wastewater is increased.