Regulator Control Circuit Switching Modes for Vehicle Power

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Solution Overview

Problem

Existing electrical supply control systems for vehicles, particularly in braking systems, face issues with handling overloads, short circuits, and limited current characteristics, leading to power dissipation and potential failures during voltage variations.

Innovation Solution

A regulator control circuit that switches between constant voltage and constant current control modes based on current feedback, using a feedback comparator and current feedback controller to manage the operation of a switching regulator, and includes features like clamp voltage and transient protection to handle faults and over-voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If linear current limit is used during overload situations, then the system can handle overloads, but several watts of power are dissipated

Engineering Contradiction:
Improveoverload handling capabilityVSAvoidpower dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The regulator dynamically switches between linear and switching control modes based on load conditions. During normal operation, linear control maintains precision; during overload, switching mode takes over to handle high current while minimizing power dissipation through pulsed operation

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the control parameter from continuous linear regulation to pulsed switching regulation when overload is detected. This parameter change allows the system to handle overload conditions with significantly reduced power dissipation while maintaining reliability

Inventive Principle:
Principle #35Parameter changes

2Reliability

If linear tracking regulator is used, then voltage tracking is achieved, but power dissipation increases during overloads

Engineering Contradiction:
Improvevoltage tracking capabilityVSAvoidpower dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The regulator transitions from static linear control to dynamic switching control based on operating conditions. The system maintains voltage tracking capability through feedback control while dynamically adjusting the control method to minimize power dissipation during overload situations

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The harmful linear dissipation mode is extracted and separated from the normal tracking operation. The system uses switching mode specifically for overload handling, taking out the power-dissipating linear regulation from the overload path while preserving it for normal precision tracking

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of energy

If switching regulator is used, then power efficiency is improved, but complexity of control increases

Engineering Contradiction:
Improvepower efficiencyVSAvoidcontrol circuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control system is segmented into distinct functional blocks: feedback comparator for voltage sensing, current feedback controller for overload detection, and switching element for power regulation. This segmentation manages complexity by dividing the control function into manageable, specialized components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs feedback control through the feedback comparator and current feedback controller to manage the switching regulator. The feedback mechanism automatically adjusts switching duty cycle based on voltage and current sensing, reducing the need for complex external control logic

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10879719B2Regulator control circuit
Publication Date: 2020.12.29 HALDEX AB
  • US10879719B2 patent drawing
  • US10879719B2 patent drawing
  • US10879719B2 patent drawing

AI summary

A regulator control circuit which is configured to control a switching regulator: a feedback comparator configured to compare a signal representative of a reference voltage with a signal representative of a voltage output of the switching regulator and to output a control signal for controlling the operation of the switching regulator dependent on the signals received by the feedback comparator; and a current feedback controller connected to the feedback comparator and configured to receive a signal representative of a current output by the switching regulator and determine whether the regulator control circuit adopts a first or second mode of operation based on the signal representative of a current output, such that, in the first mode of operation, the control signal is for controlling the switching regulator in accordance with a constant voltage control scheme and, in the second mode of operation, the control signal is for controlling the switching regulator in accordance with a constant current control scheme.