Rehabilitation Device Torque Control for Operation Load Reduction

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Solution Overview

Problem

Existing rehabilitation devices do not adequately consider a patient's physical condition, leading to a high operation load during rehabilitation, as they require patients to apply significant force to perform exercises accurately, which can be challenging for those with physical impairments.

Innovation Solution

A rehabilitation device with an operation unit, detection units for movement and force, and a control unit that calculates a target operation amount based on a patient's movement state and a predetermined model, assisting the patient by adjusting torque to reduce the operation load and align with their intended movement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the rehabilitation device requires the patient to apply powerful operating force to perform exercises accurately according to the training program, then the exercise accuracy is improved, but the operation load on the patient increases

Engineering Contradiction:
Improveexercise accuracyVSAvoidoperation load
Core Design Contradiction:
Manufacturing precisionVSForce

Solution Approach 1:

The patent introduces a driving unit as an intermediary between the patient's operation and the exercise execution. This driving unit applies torque to the operation unit to assist the patient's movement, reducing the force the patient needs to apply while maintaining exercise accuracy. The control unit coordinates between the patient's input and the driving unit's assistance, ensuring the exercise follows the training program accurately.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent dynamically adjusts the torque applied by the driving unit based on the patient's physical condition and exercise progress. By changing the torque parameter adaptively, the system reduces the operation load on the patient while maintaining the required exercise accuracy. The control unit modifies assistance levels in real-time based on detected movement states.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the rehabilitation device does not consider the patient's physical condition, then the device structure is simplified, but the suitability of rehabilitation for the patient's ability deteriorates

Engineering Contradiction:
Improvedevice structureVSAvoidrehabilitation suitability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent incorporates a movement state detection unit that continuously monitors the patient's physical condition and provides feedback to the control unit. This feedback mechanism enables the system to adapt the exercise parameters and assistance level to the patient's actual ability, improving rehabilitation suitability without significantly complicating the device structure. The control unit uses this information to adjust torque and exercise intensity in real-time.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If the rehabilitation device provides assistance to reduce operation load, then the patient's comfort is improved, but the control complexity increases

Engineering Contradiction:
Improvepatient comfortVSAvoidcontrol complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent implements a control system that automatically adjusts assistance levels based on patient feedback and pre-programmed protocols, reducing the need for manual intervention. The control unit autonomously coordinates the driving unit's torque output based on detected movement states and exercise requirements, improving patient comfort while managing control complexity through automation rather than manual adjustment mechanisms.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10343016B2Rehabilitation device, control method, and recording medium
Publication Date: 2019.07.09 TOYOTA JIDOSHA KK
  • US10343016B2 patent drawing
  • US10343016B2 patent drawing
  • US10343016B2 patent drawing

AI summary

A rehabilitation device includes: an operation unit operated by a patient under rehabilitation; an operation amount detection unit that detects an operation amount of the operation unit; a driving unit that applies torque to the operation unit; a control unit that controls driving of the driving unit; and a movement state detection unit that detects a movement state of a moving part of the patient. The control unit calculates a target value of the operation amount to be performed on the operation unit based on the movement state detected by the movement state detection unit and a predetermined movement model and controls the driving unit so that the operation amount detected by the operation amount detection unit follows the calculated target value of the operation amount.