Card Edge Connector Reinforced Rotatable Ejector

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Solution Overview

Problem

Traditional card edge connectors with separate locking and holding parts are prone to breaking and experience complex rotation operations during daughter card ejection due to relative movement between parts, compromising securement and reliability.

Innovation Solution

A unitary ejector with embedded deflectable engagement arms and a metal reinforcement piece is pivotally mounted at the housing end, ensuring secure engagement with the housing and preventing breakage during rotation, enhancing the locking mechanism's reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If separate locking and holding parts are used, then the locking mechanism can be designed with discrete components, but the parts are prone to breaking and experience complex rotation operations during ejection

Engineering Contradiction:
Improvediscrete component assemblyVSAvoidengagement arm strength
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent combines separate locking and holding parts into a unitary ejector structure that is pivotally mounted as a single piece, eliminating the relative movement between discrete components and preventing breakage during rotation operations

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If separate locking and holding parts are used, then component design is flexible, but the relative movement between parts complicates the rotation operation during ejection

Engineering Contradiction:
Improvecomponent design flexibilityVSAvoidrotation operation simplicity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The unitary ejector structure merges multiple functions into a single pivotally mounted component, eliminating relative movement between parts and simplifying the rotation operation during ejection to a single smooth motion

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If traditional one piece ejector is used, then the structure is simple, but the thickness is relatively small making it prone to breaking

Engineering Contradiction:
Improveejector structure simplicityVSAvoidejector thickness
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The patent employs a unitary ejector structure with integrated reinforcement that combines structural simplicity with enhanced thickness and strength, preventing breakage while maintaining ease of manufacture

Inventive Principle:
Principle #40Composite materials

4Ease of manufacture

If discrete two parts are used, then assembly is flexible, but the thickness is reduced making the parts more susceptible to breaking

Engineering Contradiction:
Improvediscrete part assemblyVSAvoidpart thickness
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The patent merges discrete locking and holding parts into a single unitary ejector structure, increasing the effective thickness and strength of the engagement arms while maintaining ease of manufacture through pivotal assembly

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11381011B2Card edge connector with reinforced rotatable ejector at one end
Publication Date: 2022.07.05 FOXCONN (KUNSHAN) COMPUTER CONNECTOR CO LTD
  • US11381011B2 patent drawing
  • US11381011B2 patent drawing
  • US11381011B2 patent drawing

AI summary

An electrical connector includes an insulative elongated housing with an elongate central slot for receiving a daughter card, a plurality of contacts disposed in the housing by two sides of the central slot, and a mounting section located at one end of the housing with a unitary ejector pivotally mounted therein. The ejector forms a receiving slot for receiving the daughter board, and a pair of engagement arms located by two opposite sides of the receiving slot with corresponding hook at front ends to be engaged within corresponding engagement slots formed in the mounting section. Each deflectable engagement arms includes a metal piece associated therewith not only preventing breaking of the deflectable engagement arm during rotation of the ejector but also enhancing engagement between the ejector and the housing.