Reinforced Sensor Needle Structure for Opening Strength

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Solution Overview

Problem

Conventional needle members used for implanting sensors in the body lack sufficient strength during insertion and may bend or break during the measurement period, while also causing stress to the subject, especially when the opening portion is formed in a tubular side wall.

Innovation Solution

A needle member with a side wall reinforcement portion, such as a bent portion, is formed at a position opposing the opening portion, and an opening reinforcement portion is provided at the edge of the opening to enhance strength and reduce stress, while a receiving groove accommodates the detection member to improve position fixability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an opening portion is formed in a tubular side wall of the needle member, then the detection member can be inserted or the sensor can be implanted, but the strength of the needle member at the opening portion is reduced, causing bending or breakage during insertion or measurement

Engineering Contradiction:
Improveease of sensor implantationVSAvoidstrength at opening portion
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The patent applies local quality by forming a reinforcement portion only at the specific location where the opening portion is formed in the tubular side wall. This localized reinforcement structure increases the thickness or density of the needle member at the opening portion, thereby maintaining overall strength while still allowing the opening to function for sensor implantation. The reinforcement portion is strategically placed to counteract the weakness introduced by the opening without compromising the ease of operation.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If the needle member is made thinner to reduce stress on the subject, then the comfort of the subject is improved, but the needle member becomes more prone to bending or breakage during insertion and measurement

Engineering Contradiction:
Improvestress on subjectVSAvoidresistance to bending or breakage
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent resolves this contradiction by maintaining a thin overall needle member design to minimize stress on the subject, while simultaneously forming a reinforcement portion at the critical opening portion location. This localized reinforcement provides the necessary strength and reliability to prevent bending or breakage during insertion and measurement, without requiring the entire needle member to be thicker. The reinforcement portion acts as a strategic strengthening point that preserves both subject comfort and structural reliability.

Inventive Principle:
Principle #3Local quality

3Strength

If the needle member is made thicker to increase strength, then the resistance to bending or breakage is improved, but the stress on the subject increases and comfort is reduced

Engineering Contradiction:
Improveresistance to bending or breakageVSAvoidstress on subject
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent avoids the need to make the entire needle member thicker by applying local quality through the reinforcement portion. This reinforcement is formed only at the opening portion where strength is most needed, allowing the rest of the needle member to remain thin and minimize stress on the subject. The localized reinforcement provides the necessary resistance to bending or breakage without the penalty of increased overall thickness and associated subject discomfort.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11602309B2Needle member, sensor, and method for manufacturing needle member
Publication Date: 2023.03.14 TERUMO KK
  • US11602309B2 patent drawing
  • US11602309B2 patent drawing
  • US11602309B2 patent drawing

AI summary

A needle member includes: a tubular side wall through which a hollow portion extends in a longitudinal direction. An opening portion connected to the hollow portion extends laterally through the tubular side wall. The tubular side wall comprises a side wall reinforcement portion located at a position opposing the opening portion, wherein the hollow portion is interposed between the opening portion and the side wall reinforcement portion.