Relay Box Signal Switching for Automated BMS SW Verification

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Solution Overview

Problem

Existing battery management system (BMS) software verification systems require manual control of connections between battery simulation devices and BMSs, which is inefficient when multiple batteries or BMSs need to be tested.

Innovation Solution

A relay box with multiple relay modules and a control device that automatically controls the signal paths between battery simulation devices and BMSs, using an external power supply and computer device to manage relay operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual control is used to connect battery simulation device to BMS, then device complexity is reduced, but productivity decreases and time consumption increases

Engineering Contradiction:
Improvetesting efficiencyVSAvoidconnection control system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

A relay box is introduced as an intermediary device between the battery simulation device and BMS. The relay box contains multiple relay modules that automatically establish or disconnect signal paths based on control signals, eliminating the need for manual connection operations while maintaining system simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The relay modules are designed to automatically respond to control signals from the computer device, enabling the system to self-manage connections without human intervention. The relay boxes autonomously configure signal paths based on testing requirements, improving productivity while keeping the control mechanism straightforward.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If multiple relay modules are used to control signal paths, then adaptability increases, but device complexity increases

Engineering Contradiction:
Improvesignal path configurationVSAvoidrelay module structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The relay box is divided into multiple independent relay modules, each capable of controlling a separate signal path. This segmentation allows flexible configuration of different connection scenarios while keeping each individual module relatively simple in structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each relay module is designed with universal functionality to handle different signal paths and connection scenarios. The modules can be configured through standardized control signals from the computer device, enabling adaptable signal path management without requiring complex dedicated circuits for each scenario.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Automates the connection process, enabling efficient and automated BMS software testing and verification across multiple devices.

Implementation Method 1

a relay module that turns on/off a signal path between terminals, includes a relay that turn on/off a path between the terminals

Methodology Applied
Scientific EffectRelay: Relay

Data Source

PatentEP4624938A1Relay box for BMS SW verification
Publication Date: 2025.10.01 LG ENERGY SOLUTION LTD
  • EP4624938A1 patent drawingFigure 1
  • EP4624938A1 patent drawingFigure 2
  • EP4624938A1 patent drawingFigure 3

AI summary

The present invention relates to a path connection device that automatically controls paths of various signals between a battery simulation device that generates the various signals for BMS function checking and a BMS. By providing the path connection device as in the present invention to automatically control the signal paths for BMS function checking, the problem of a method of manually controlling connection of the signal path between the battery simulation device and the BMS in the related art is solved.