Relay System for Real-Time Fault Diagnosis via Parameter Sampling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current relay systems lack the ability to differentiate between specific faults, such as phase loss, phase sequence, under-voltage, or over-voltage faults, leading to difficult and costly diagnosis, and unnecessary downtime due to the lack of real-time information about the input source characteristics.

Innovation Solution

A relay system with an input sampling module to detect parameter values and an output module to communicate these values to users, including a processing module that monitors working ranges and triggers alerts or switch control, using various communication protocols like Zigbee or Bluetooth to provide real-time fault information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If the relay only monitors whether parameters are within working range, then the device complexity is low, but the loss of information occurs because users cannot identify exact fault causes

Engineering Contradiction:
Improvefault cause informationVSAvoidrelay system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The relay system segments the monitoring function by separating parameter detection, range evaluation, and fault identification into distinct modules. The input sampling module detects individual parameter values, the processing module evaluates each against working ranges, and the output module communicates specific fault causes - this segmentation enables detailed fault information without requiring complete system redesign

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The processing module acts as an intermediary between the input sampling module and output module. It receives raw parameter values, compares them against stored working ranges, determines which parameters fall outside acceptable ranges, and translates this into meaningful fault cause information for communication to users, thereby bridging the gap between simple monitoring and detailed fault identification

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of time

If the relay provides only basic on/off control, then the ease of operation is high, but the loss of time occurs due to trial and error diagnosis

Engineering Contradiction:
Improvediagnosis timeVSAvoidsystem operation simplicity
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The system implements feedback by continuously monitoring parameter values, comparing them against working ranges, and providing real-time output about which parameters fall outside acceptable ranges. This feedback loop eliminates trial-and-error diagnosis by immediately informing users of the specific fault cause, thereby reducing diagnosis time while maintaining operational simplicity through automated identification

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The processing module performs preliminary action by pre-storing working ranges for multiple parameters and automatically comparing detected values against these ranges before fault occurrence. This preliminary evaluation of parameters against established criteria enables the system to identify fault causes proactively, reducing diagnosis time without requiring complex real-time analysis during actual faults

Inventive Principle:
Principle #10Preliminary action

3Productivity

If the relay lacks real-time parameter communication, then the device complexity is low, but the productivity decreases due to unnecessary downtime

Engineering Contradiction:
Improveequipment productivityVSAvoidcommunication system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The output module is designed with multi-functionality, serving both as a simple status indicator and as a detailed fault communication interface. It can communicate specific parameter values, identify which parameters fall outside working ranges, and provide fault cause information through a single unified interface, thereby improving productivity without requiring separate communication systems for different functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10778320B2Method and relay for communicating a value of a parameter of a source to be monitored
Publication Date: 2020.09.15 SCHNEIDER ELECTRIC LOGISTICS ASIA PTE LTD
  • US10778320B2 patent drawing
  • US10778320B2 patent drawing
  • US10778320B2 patent drawing

AI summary

A method and relay for communicating a value of a parameter of a source to be monitored. The relay comprises an input sampling module for coupling to the source to be monitored, the sampling module configured to detect the value of a parameter of the source to be monitored; and an output module for communicating the value to a user.