Self-Supplied Relay HMI With Periodic Power Management

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing protection relays, particularly self-supplied ones, face limitations in flexibility and power management, with DIP switches offering limited functionality and binary combinations, and require enhanced user interaction for parameter setting and configuration, especially in urban Ring Main Unit installations.

Innovation Solution

A protection relay design incorporating a base relay for current measurement and trip signal generation, along with an optional detachable Human Machine Interface (HMI) unit featuring a processing unit for controlled power consumption, a touch screen interface, and memory for data storage, enabling advanced user interaction and configuration while minimizing power usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If DIP switches are used for parameter setting, then the relay can be configured, but the functionality is limited to binary combinations and requires decoding through tables

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoiduser interaction complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent replaces the mechanical DIP switch system with an electronic HMI interface. The HMI uses electronic components such as microprocessors, display screens, and electronic input devices to provide parameter setting, eliminating the need for mechanical switches and binary decoding tables. This substitution enables continuous parameter adjustment and intuitive user interaction while maintaining configuration capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If an HMI with push buttons or touch screen is added, then user interaction and parameter tuning are enhanced, but power consumption increases

Engineering Contradiction:
Improveuser interaction capabilityVSAvoidpower consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The HMI interface is designed to operate in periodic cycles rather than continuously. The display and processing units are activated only when needed for user interaction, then enter low-power or sleep modes. This periodic operation allows the relay to maintain full HMI functionality during configuration events while minimizing average power consumption during normal protective operation.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The HMI interface automatically manages its own power consumption by detecting user presence and interaction states. When no user interaction is detected for a predetermined period, the system automatically transitions to a low-power state, reducing the burden on the self-supplied relay's power resources without requiring external power management circuitry.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If a detachable HMI is used, then flexibility for adaptation and configuration is improved, but the device complexity increases

Engineering Contradiction:
Improveadaptation flexibilityVSAvoidinterface design complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The HMI is designed as a detachable, modular unit that can be separated from the main relay body. This segmentation allows the HMI to be independently configured, maintained, and replaced without affecting the core relay functionality. The modular design provides mechanical and electrical interfaces for connection and disconnection, enabling flexible adaptation to different application requirements while managing complexity through standardized interfaces.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9818565B2Human-machine interface for a self-supplied relay
Publication Date: 2017.11.14 ABB (SCHWEIZ) AG
  • US9818565B2 patent drawing
  • US9818565B2 patent drawing

AI summary

A design of a protection relay, and interface with an operator of a protection relay, are disclosed. The protection relay can include a base relay for measurement of line current and for generation of a trip signal, a base Human Machine Interface (HMI) for user specifying of a base setting of an operating parameter of the protection relay, and an optionally active Human Machine Interface (HMI) unit having a processing unit to manage plural activities with controlled power consumption.