Relay Architecture for Redundant Power Transfer

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Solution Overview

Problem

Existing automatic transfer switches in datacenters consume significant power and can cause damage to components due to power surges and wear, and may not properly switch to backup power supplies without causing damage to downstream electronics.

Innovation Solution

The use of TRIAC devices in a switching matrix to temporarily conduct power and unload electrical relays, allowing for seamless switching between redundant AC power supplies without causing damage, and the implementation of a management module to monitor and control the switching process based on power quality and availability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mechanical relays are used for power switching, then power transfer can be achieved, but power surges and component wear occur causing damage

Engineering Contradiction:
Improvepower transfer reliabilityVSAvoidpower surge damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces TRIAC devices as intermediary components between the power sources and mechanical relays. The TRIACs temporarily conduct power during the switching transition, allowing mechanical relays to open and close without carrying full load current. This mediator approach eliminates power surges through the relays while maintaining reliable power transfer capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the traditional mechanical relay-based switching system with a hybrid system using solid-state TRIAC devices for the actual power switching. This substitution eliminates the mechanical contact wear and power surge issues inherent in purely mechanical systems, while retaining the ability to transfer power between redundant sources.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If mechanical relays continuously monitor power supplies, then power failures can be detected, but significant power consumption and wear occur

Engineering Contradiction:
Improvepower failure detectionVSAvoidmonitoring power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces continuous mechanical relay monitoring with solid-state TRIAC-based monitoring circuitry. The TRIACs and associated control circuitry can detect power failures and initiate switching without the continuous power consumption and mechanical wear of traditional monitored relay systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The monitoring system uses the existing power lines and TRIAC devices to detect failures and initiate switching automatically. The system monitors itself through the same components that perform power transfer, eliminating the need for separate continuous monitoring power consumption.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If secondary power supply is not properly configured, then switching can occur, but damage to downstream electronics results

Engineering Contradiction:
Improveswitching operationVSAvoiddownstream electronics damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent implements preliminary configuration validation of the secondary power supply before allowing switching to occur. The control system checks that the backup power source is properly configured and capable of supporting the load before initiating the transfer sequence, preventing damage to downstream electronics from improper switching.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from monitoring circuitry to verify the status and capability of the secondary power supply before permitting switching. The control logic continuously monitors power quality and availability, and only allows transfer when the destination power source is confirmed to be properly configured and safe to receive the load.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the reliability and stability of power transfer in datacenters by reducing power consumption and preventing damage to components during switching, ensuring a stable power supply to electronic systems.

Implementation Method 1

A switching device includes a first input line, a second input line, an output line, a first TRIAC device connected in series with the first input line, a second TRIAC device connected in series with the second input line

Methodology Applied
Scientific EffectTRIAC switching: Conduction (electrical)

Implementation Method 2

placing the first TRIAC device in a conducting state so as to transfer power from the first input line to the output line

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP3314724B1Relay architecture for transferring from redundant power sources
Publication Date: 2021.11.10 AMAZON TECH INC
  • EP3314724B1 patent drawingFigure 1
  • EP3314724B1 patent drawingFigure 2
  • EP3314724B1 patent drawingFigure 3

AI summary

Automatic transfer switching apparatus and systems include a switching device including an input line, a sensor, and a parallel assembly of a solid-state relay and latching relay electrically connected with the input line. The solid-state relay is used to short the latching relay such that the latching relay can be opened and/or closed in an unloaded state while the input line is energized.