Reloadable microcapsules

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Solution Overview

Problem

Conventional microcapsules are ineffective in encapsulating fragrances with high water solubility or reactive ingredients, as these ingredients either remain in the aqueous phase or react with wall-forming materials, leading to loss of active materials during encapsulation.

Innovation Solution

Development of reloadable microcapsules with a permeable wall that contains a hydrophilic or hydrophobic core solvent, allowing for the diffusion of active materials without initial encapsulation, enabling enhanced substantivity and flexibility in fragrance delivery systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional microcapsules use interfacial polymerization with polyisocyanate and polyamine wall-forming materials, then good encapsulation performance is achieved for many active materials, but reactive fragrance ingredients (primary alcohols and aldehydes) react with the wall-forming materials and are lost during encapsulation

Engineering Contradiction:
Improveencapsulation performanceVSAvoidreactive fragrance ingredients
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies preliminary action by pre-forming the microcapsule wall structure before introducing the active material. The wall-forming materials (polyisocyanate and polyamine) are polymerized to create a complete microcapsule shell with core solvent inside, but without the reactive fragrance ingredients. This preliminary wall formation prevents subsequent reaction between the fragrance ingredients and wall-forming materials, as the reactive groups are already consumed in creating the stable polymer wall. The active material is then introduced into the pre-formed capsule through diffusion or loading processes.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If conventional microcapsules use aqueous phase polymerization, then wall-forming materials can be effectively polymerized, but fragrance ingredients with high water solubility remain in the aqueous phase and are not encapsulated in the oil core

Engineering Contradiction:
Improvepolymerization effectivenessVSAvoidwater-soluble fragrance ingredients
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies parameter changes by modifying the core solvent composition to include both hydrophilic and hydrophobic components. Instead of using a purely hydrophobic oil core that would exclude water-soluble ingredients, the core contains a mixture of core solvents with different polarities. This dual-nature core environment allows water-soluble fragrance ingredients to partition into the core phase during or after wall formation, improving encapsulation efficiency for a broader range of active materials with varying solubility characteristics.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If microcapsules are designed with impermeable walls to retain active materials, then substantivity is improved, but the microcapsules cannot be reloaded or refilled with additional active materials

Engineering Contradiction:
ImprovesubstantivityVSAvoidreloadability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by creating a microcapsule system with dynamically adjustable permeability. The microcapsule wall is designed with controlled porosity or incorporating permeable segments that allow selective diffusion of active materials. This dynamic permeability enables the capsule to initially retain encapsulated materials for substantivity while also allowing subsequent loading of additional active materials through diffusion across the wall. The permeability can be tuned by adjusting wall thickness, cross-linking density, or pore size to balance retention and reloadability requirements.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The reloadable microcapsules improve the longevity and retention of fragrances on surfaces, allowing for the delivery of previously unsuitable fragrance ingredients with enhanced substantivity and creative flexibility in consumer products.

Implementation Method 1

The microcapsule wall, formed of an encapsulating polymer, is permeable to the hydrophilic core solvent and the active material

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS11491089B2Reloadable microcapsules
Publication Date: 2022.11.08 INTERNATIONAL FLAVORS & FRAGRANCES INC
  • US11491089B2 patent drawing

AI summary

A reloadable microcapsule contains a microcapsule core and a microcapsule wall encapsulating the microcapsule core. The microcapsule core contains a hydrophobic core solvent and a hydrophilic core solvent, and the microcapsule wall, formed of an encapsulating polymer, is permeable to the hydrophilic core solvent. Also disclosed are methods of preparing the reloadable microcapsule and consumer products having the microcapsules.