Relocatable Power Tap with Ground-Neutral Fault Detection

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Solution Overview

Problem

Healthcare facilities face challenges with inadequate electrical power outlets, leading to the use of non-certified relocatable power taps (RPTs) or hazardous cord configurations, as certified RPTs are not intended for healthcare use due to concerns over electrical shock hazards and polarity reversals.

Innovation Solution

A hospital-grade RPT with a fault detection system that cuts off power in case of ground faults or polarity reversals, incorporating a power supply that converts AC to DC and uses current-controlled switches to ensure safe power distribution to receptacles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a relocatable power tap is used to provide additional electrical outlets, then the quantity of available power outlets is improved, but the risk of electrical shock hazards and ground faults worsens

Engineering Contradiction:
Improvequantity of electrical outletsVSAvoidelectrical shock hazard
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent implements a ground-neutral fault detector that performs preliminary detection of ground faults and polarity reversals before power is supplied to receptacles. The detector circuit monitors the electrical conditions and prevents power delivery when faults are detected, thereby eliminating electrical shock hazards while maintaining the benefit of additional outlets.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The fault detector circuit acts as an intermediary between the power source and the receptacles. It intermediates the power flow by detecting ground faults and polarity reversals, and only allows power transmission when conditions are safe, thus resolving the contradiction between providing power access and preventing electrical hazards.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a fault detection system is added to the relocatable power tap, then electrical safety is improved, but device complexity worsens

Engineering Contradiction:
Improveelectrical safetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fault detection system is designed to be self-contained within the RPT device, with the detector circuit automatically monitoring electrical conditions and controlling power delivery without external intervention. This self-service approach improves electrical safety while minimizing the need for additional complex external safety systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The fault detector circuit is integrated into the existing RPT structure, combining safety monitoring functions with the power distribution device. This merging approach adds necessary safety functionality while avoiding the complexity of separate standalone safety systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a safe and compliant power distribution system that reduces electrical shock hazards and tripping hazards, meeting NEC and UL standards by preventing power delivery in faulty conditions, thus ensuring safe operation of medical equipment.

Implementation Method 1

a power supply configured to convert an AC power signal to a DC power signal

Methodology Applied
Scientific EffectAC to DC conversion:

Implementation Method 2

A fault detector is connected to the plug and configured to determine the existence of ground and polarity faults

Methodology Applied
Scientific EffectElectrical fault detection:

Implementation Method 3

A power switch is controlled by the detector, connected to the power supply, and configured to provide AC power from a source to the at least one receptacle according to whether the fault detector determines whether a fault exists

Methodology Applied
Scientific EffectElectrical switching:

Data Source

PatentUS7375939B2Relocatable power tap with ground-neutral fault detector
Publication Date: 2008.05.20 EATON INTELLIGENT POWER LTD
  • US7375939B2 patent drawing
  • US7375939B2 patent drawing
  • US7375939B2 patent drawing

AI summary

A relocatable power tap having a plug configured to connect to a source of AC power and at least one receptacle. The relocatable power tap also includes a power supply connected to the plug and configured to convert an AC signal to a DC signal, and a detector connected to the plug and configured to determine the existence of ground and polarity faults. The detector includes a first current-controlled switch configured to turn on if an open ground or polarity fault exists. A power switch is controlled by the detector. The power switch is connected to the power supply, and configured to communicate AC power from the source of AC power to the at least one receptacle based on whether a ground or polarity fault exists.