Remote Dynamic Cable Pull-In for Floating Wind Turbines

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Solution Overview

Problem

The installation of dynamic cables to floating wind turbines is complex and challenging due to external forces like wind, currents, and waves, requiring advanced methods to accommodate movements and reduce the need for personnel and equipment transfer, while ensuring safety and reducing costs.

Innovation Solution

A remote cable pull-in system that uses a vessel with a dynamic positioning system and winch control to compensate for relative movements between the vessel and the floating wind turbine, allowing for automated and safer installation of dynamic cables without the need for a pull-in winch on the turbine, utilizing sensors and communication systems for precise control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a pull-in winch is pre-installed on the floating wind turbine, then the dynamic cable can be pulled in, but the device complexity and cost increase

Engineering Contradiction:
Improvecable pull-in capabilityVSAvoidwinch system infrastructure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The pull-in winch function is extracted from the floating wind turbine and relocated to the installation vessel. This eliminates the need for a permanent winch system on the turbine, reducing device complexity while maintaining cable pull-in capability through the vessel's winch system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The installation vessel's winch system is designed to perform multiple functions including cable laying, cable pull-in, and position compensation. This multi-functional approach eliminates the need for dedicated pull-in winches on each turbine, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If personnel and equipment are transferred to the floating wind turbine for winch control, then the pull-in operation can be controlled, but safety risks and operational complexity increase

Engineering Contradiction:
Improvewinch control accessVSAvoidpersonnel safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The winch control operation is extracted from the floating wind turbine environment and consolidated on the installation vessel. This eliminates the need for personnel to transfer between vessel and turbine, significantly improving safety while maintaining full winch control capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The winch control station is merged with the vessel's bridge or control room, allowing all pull-in operations to be controlled from a single location. This consolidation eliminates the need for separate access to the turbine and reduces personnel exposure to hazardous transfer operations.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If a motion compensated gangway and 3D crane are used, then access to the floating wind turbine is provided, but the device complexity and cost increase

Engineering Contradiction:
Improvevessel-to-turbine accessVSAvoidsupport equipment
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The access function is extracted from the traditional gangway-and-crane system. Instead of providing physical access to the turbine, the control operations are taken to the vessel, eliminating the need for motion compensated gangways and 3D cranes entirely.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of operation

If the installation process is performed manually with personnel on both vessel and turbine, then the pull-in operation can be controlled, but the loss of time and operational complexity increase

Engineering Contradiction:
Improvemanual control capabilityVSAvoidinstallation duration
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system incorporates automated control capabilities where the vessel's winch system can autonomously perform cable pull-in operations based on pre-programmed parameters and real-time position data. This self-service capability eliminates the need for continuous manual intervention, significantly reducing installation time while maintaining operational precision.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses real-time feedback from position sensors, depth sensors, and winch monitoring to automatically adjust pull-in operations. This closed-loop control enables faster, more precise cable installation without requiring manual adjustments, reducing both time and operational complexity.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20240336333A1Pull-in of dynamic cables for floating wind turbines
Publication Date: 2024.10.10 KONGSBERG MARITIME AS
  • US20240336333A1 patent drawing
  • US20240336333A1 patent drawing
  • US20240336333A1 patent drawing

AI summary

Disclosed are systems for remote cable pull-in of a dynamic cable to a floating wind turbine from a vessel, the system including a floating wind turbine having a pull-in wire attachable to a dynamic cable to be connected to the floating wind turbine; a vessel for performing a dynamic cable pull-in operation for connecting the dynamic cable to the floating wind turbine, wherein the pull-in wire is attachable to the dynamic cable, the vessel is adapted for pulling the pull-in wire and the attached dynamic cable to the floating wind turbine, and wherein the system is adapted for compensating a relative movement between the vessel and the floating wind turbine during the pull-in operation.