Remote Fiber Optic Lighting for Refrigerated Display Cases

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Solution Overview

Problem

Traditional refrigerated display cases using fluorescent lamps face issues such as decreased luminous efficiency at low temperatures, costly maintenance, hazardous material risks, and increased electrical load due to heat generation, which complicates lighting and cooling operations.

Innovation Solution

A lighted refrigerated display case with a remote fiber optic luminaire system that extracts and directs light from a remotely located source, reducing the need for internal heat and specialized maintenance, and requiring less electrical power to achieve comparable illumination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If fluorescent tubes are used for illumination in refrigerated display cases, then sufficient light output over large areas is achieved, but luminous efficiency decreases significantly at low temperatures

Engineering Contradiction:
Improvelight outputVSAvoidluminous efficiency
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent introduces a thermal compartment as an intermediary between the fluorescent tube and the refrigerated environment. This thermal compartment acts as a buffer that maintains the fluorescent tube at a higher temperature than the surrounding refrigerated space, allowing the tube to operate at optimal luminous efficiency while still providing illumination in the cold environment. The thermal compartment mediates the conflict between the tube's temperature requirements and the refrigerated case's temperature requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent segments the refrigerated display case into two distinct thermal zones: a thermal compartment housing the fluorescent tube and the main refrigerated space containing the food products. This segmentation allows different temperature conditions to exist in different parts of the system, enabling the fluorescent tube to operate in a warmer, more efficient environment while the food storage area remains cold.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If thermal compartments are used to maintain fluorescent tube temperature, then luminous efficiency is improved, but maintenance complexity and cost increase

Engineering Contradiction:
Improveluminous efficiencyVSAvoidmaintenance complexity
Core Design Contradiction:
Use of energy by moving objectVSEase of repair

Solution Approach 1:

The thermal compartment serves as a protective intermediary that isolates the fluorescent tube from the harsh refrigerated environment. This compartment acts as a buffer zone that protects the tube from extreme cold, reducing thermal stress and potential failures. The compartment also provides a controlled environment that stabilizes tube operation, potentially extending its service life and reducing maintenance frequency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The thermal compartment provides beforehand cushioning by pre-warming the fluorescent tube environment before the tube operates. This prevents thermal shock to the tube when it is first installed or replaced, and maintains a stable thermal environment that reduces stress on the tube during operation, thereby reducing the likelihood of premature failure and simplifying maintenance.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Illumination intensity

If fluorescent tubes are placed close to food products for illumination, then adequate lighting is achieved, but hazardous material risks increase if the tube breaks

Engineering Contradiction:
Improvelighting coverageVSAvoidhazardous material risk
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The thermal compartment acts as a physical barrier and intermediary between the fluorescent tube and the food products. This compartment provides a protective buffer that prevents direct contact between the tube and the food, reducing the risk of contamination if the tube breaks. The compartment serves as a safety zone that isolates potential hazards from the food storage area while still allowing light to pass through.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Illumination intensity

If fluorescent lamps are used in refrigerated display cases, then illumination is provided, but heat generation increases electrical load threefold

Engineering Contradiction:
Improvelight outputVSAvoidelectrical load
Core Design Contradiction:
Illumination intensityVSUse of energy by stationary object

Solution Approach 1:

The patent segments the thermal environment into a warmer thermal compartment for the fluorescent tube and a cold refrigerated space for food storage. This segmentation allows the fluorescent tube to operate in a warmer environment where it is more efficient, thereby reducing the overall energy consumption. The separation also isolates the heat-generating tube from the food storage area, reducing the cooling load required to maintain food temperatures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent converts the harmful heat generated by the fluorescent tube into a beneficial element by creating a thermal compartment that uses this heat to maintain a warmer environment for the tube itself. This thermal compartment transforms the waste heat that would otherwise increase the cooling load into a useful resource for maintaining optimal tube operating temperature, thereby improving luminous efficiency and reducing overall energy consumption.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The remote fiber optic luminaire system provides efficient and cost-effective lighting with reduced heat introduction into the refrigerated environment, simplifying maintenance and lowering cooling costs while maintaining adequate illumination.

Implementation Method 1

The side-light emitting portion comprises an extractor of light arranged to preferentially extract light from the luminaire and direct the light in at least one radial direction along the length of the side-light emitting portion to at least one target area of said contents along a longitudinal axis of the side-light emitting portion

Methodology Applied
Scientific EffectLight extraction and radial direction: Refraction

Implementation Method 2

A layer of thermal insulation is between the internal and external walls of the container

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS7588342B2Lighted refrigerated display case with remote light source
Publication Date: 2009.09.15 ENERGY FOCUS INC
  • US7588342B2 patent drawing
  • US7588342B2 patent drawing
  • US7588342B2 patent drawing

AI summary

Lighted refrigerated display case with remote light source comprises a closed container with an interior of the container refrigerated to a temperature below 7 C. The container is thermally insulated from ambient, having internal and external walls. A solid fiber optic luminaire is at least partially mounted within the container, having an elongated side-light emitting portion for emitting light from the side of the luminaire onto contents in an interior of the display case. The side-light emitting portion comprises an extractor of light arranged to preferentially extract light from the luminaire and direct the light in at least one radial direction along the length of the side-light emitting portion to at least one target area of said contents along a longitudinal axis of the side-light emitting portion. A light-delivery system provides light to the fiber optic luminaire, having a light source mounted remotely from the interior of the container.