Remote Gas Leak Detection Using Spectral Filtering and Turbulence Imaging

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Solution Overview

Problem

Existing gas leak detection methods are not selective in source location, unreliable across varying environments, expensive, and require human monitoring, limiting their effectiveness for 24-hour operation.

Innovation Solution

A system comprising a lens, filter, and detector that processes image data to identify turbulence flows indicative of gas leaks, using algorithms to enhance contrast and automate detection, allowing for unmanned remote detection and location.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If cryogenically cooled infrared systems are used for gas leak detection, then detection sensitivity is improved, but system cost and maintenance complexity increase significantly

Engineering Contradiction:
Improvedetection sensitivityVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces expensive cryogenically cooled systems with uncooled microbolometer cameras that are significantly cheaper and require no complex cooling maintenance. The microbolometer technology provides sufficient detection capability without the high cost and complexity of cryogenic cooling systems, making the system economically viable for widespread deployment.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes the mechanical cryogenic cooling system with an electronic/image-processing-based solution. Instead of physically cooling the detector to extreme temperatures, the system uses uncooled detectors combined with advanced image processing algorithms to achieve comparable or superior detection performance at lower cost and complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If hyperspectral imaging systems are used for gas detection, then gas detection capability is improved, but spatial resolution is sacrificed and system cost increases to hundreds of thousands of dollars

Engineering Contradiction:
Improvegas detection capabilityVSAvoidspatial resolution
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent applies selective spectral filtering using narrow-bandpass filters that target specific gas absorption wavelengths. Instead of capturing the full hyperspectral range, the system focuses detection resources on the specific wavelengths where the target gas absorbs light, maintaining detection sensitivity while preserving spatial resolution and reducing system complexity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the spectral parameter by using tunable bandpass filters that can be adjusted to match specific gas absorption characteristics. This allows the system to optimize detection for different gases without requiring a full hyperspectral imager, thereby maintaining both detection capability and spatial resolution while reducing cost.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If optical gas imaging systems with narrow bandpass filters are used, then gas selectivity is improved, but background contrast is reduced making detection unreliable

Engineering Contradiction:
Improvegas selectivityVSAvoidbackground contrast
Core Design Contradiction:
Measurement precisionVSIllumination intensity

Solution Approach 1:

The patent employs alternating filtration between the target gas wavelength and a reference wavelength, capturing multiple images in sequence. By periodically switching between detection of the gas signal and the background signal, the system can subtract the background component and enhance the gas-specific signal, thereby maintaining selectivity while improving contrast.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses the reference wavelength images as feedback to characterize and remove background signals. By continuously monitoring the background at reference wavelengths and subtracting this information from the target wavelength images, the system maintains high gas selectivity while compensating for background variations and improving overall detection contrast.

Inventive Principle:
Principle #23Feedback

4Extent of automation

If automatic image processing algorithms are implemented, then 24-hour unmanned monitoring is enabled, but processing complexity increases

Engineering Contradiction:
Improveunmanned monitoring capabilityVSAvoidprocessing complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent applies a tiered processing approach where basic gas detection algorithms run continuously on all images, while more complex analysis is applied only when gas signals are detected. This partial application of processing complexity enables 24-hour automated monitoring for basic detection, with enhanced processing reserved for confirming and analyzing detected events, thereby achieving automation without excessive overall complexity.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables low-cost, accurate, and automated gas leak detection and location within seconds, even under low contrast conditions, providing high-contrast images for quick leak identification and severity assessment.

Implementation Method 1

a filter located after the lens, the filter having one or more passbands that pass wavelengths which match one or more emission or reflectively wavelengths of the gas being monitored

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 2

A detector is arranged to receive the image after the image passes through the lens and the filter and the detector is configured to generate image data representing the scene

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Data Source

PatentUS12392681B2System and method for remote detection and location of gas leaks
Publication Date: 2025.08.19 MISSION SUPPORT & TEST SERVICES LLC
  • US12392681B2 patent drawing
  • US12392681B2 patent drawing
  • US12392681B2 patent drawing

AI summary

A system for monitoring for a gas leak from a gas containing structure. The system includes a lens that directs an image of a scene of interest through an optical filter to a detector. The filter, associated with the lens, has one or more passbands that pass wavelengths which match one or more emission or reflectively wavelengths of the gas being monitored. A detector receives the image after the image passes through the lens and the filter. The detector generates image data representing the scene including the gas containing structure. A processor is configured to process the image data by executing machine executable code stored on a memory. The machine executable code processes the image data to identify turbulence flows in the image data such that a turbulence flow indicates a gas leak. The code generates and sends an alert in response to the identification of a turbulence flow.