Method and system for proactively and remotely diagnosing an HVAC system

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Solution Overview

Problem

HVAC systems often degrade or fail without immediate notice, leading to reduced performance and increased lifecycle costs due to inadequate monitoring and maintenance scheduling by users.

Innovation Solution

A remote and proactive diagnostic system that uses sensors connected to HVAC equipment to collect data, which is then analyzed by an on-premises monitoring device to determine maintenance needs, with the ability to transmit data for remote diagnosis and automatic scheduling of maintenance or repairs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If users wait until there is a serious problem or fault before requesting maintenance, then immediate repair costs are reduced, but system lifetime is reduced and additional damage occurs

Engineering Contradiction:
Improvesystem lifetimeVSAvoidtime to detect faults
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary diagnostic actions by continuously monitoring HVAC system parameters through sensors and analyzing data trends before actual faults occur. This allows maintenance to be scheduled proactively based on predicted system degradation, preventing serious problems before they happen and extending system lifetime.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback loops where sensors monitor system performance, data is analyzed to detect degradation trends, and maintenance alerts are generated when thresholds are approached. This feedback mechanism enables users to take corrective action before faults develop, resolving the contradiction between early detection and system reliability.

Inventive Principle:
Principle #23Feedback

2Reliability

If users wait for serious problems before maintenance, then monitoring costs are reduced, but lifecycle costs increase due to additional damage

Engineering Contradiction:
Improvesystem performanceVSAvoidsystem health information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The system collects and analyzes system health information preliminarily and continuously, building a knowledge base of normal and degraded system states before faults occur. This preliminary information gathering enables early detection of performance degradation, maintaining system reliability while providing the information needed for proactive maintenance scheduling.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The monitoring and diagnostic system acts as an intermediary between the HVAC equipment and the user, continuously translating raw sensor data into meaningful system health information and maintenance recommendations. This intermediary function ensures system health information is available when needed without requiring constant user attention or intervention.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If proactive monitoring and diagnostic systems are implemented, then system lifetime is extended and maintenance costs are reduced, but device complexity increases

Engineering Contradiction:
Improvesystem lifetimeVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring device is designed with multi-functionality, serving as sensor hub, data processor, diagnostic engine, and communication interface all in one unit. This universal design reduces the need for multiple separate components, thereby limiting the increase in device complexity while still enabling comprehensive proactive monitoring and diagnostic capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system incorporates self-service capabilities where the monitoring device automatically analyzes its own collected data, generates diagnostic results, and schedules maintenance alerts without requiring external expert intervention. This self-service function simplifies the overall system architecture by eliminating the need for complex external diagnostic infrastructure.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11009245B2Method and system for proactively and remotely diagnosing an HVAC system
Publication Date: 2021.05.18 WATSCO VENTURES LLC
  • US11009245B2 patent drawing
  • US11009245B2 patent drawing
  • US11009245B2 patent drawing

AI summary

Methods and systems for providing remote and proactive diagnostics of HVAC (heating, ventilating, and air conditioning) equipment and HVAC systems.