Remote HVAC Testing for Off-Season Dormant Component Diagnostics

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Solution Overview

Problem

HVAC systems often experience failures at the beginning of heating and cooling seasons, leading to increased demand for repairs and unnecessary maintenance visits, resulting in higher costs for both service providers and equipment owners.

Innovation Solution

A method for remote testing of HVAC systems, allowing for the activation of dormant components during off-peak seasons to assess compliance with predetermined parameters and report results, enabling proactive maintenance scheduling and reducing unnecessary visits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If HVAC systems are operated until failure occurs, then equipment reliability is maintained through use, but repair costs increase and service demand peaks during critical seasons

Engineering Contradiction:
ImproveHVAC system reliabilityVSAvoidtime to repair
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary testing of HVAC equipment during off-peak seasons (fall and spring) when the system is not under heavy demand. This advance testing identifies potential failures before they occur during critical heating or cooling seasons, allowing proactive maintenance scheduling that prevents peak-season breakdowns and reduces expedited repair costs.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If HVAC servicing companies increase maintenance visits during peak seasons, then more failures are detected, but service costs and customer expenses increase

Engineering Contradiction:
ImproveHVAC system reliabilityVSAvoidservice cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Maintenance needs are identified in advance during off-peak seasons through automated testing, allowing service companies to schedule maintenance during less costly periods rather than performing expensive expedited repairs during peak seasons when demand and labor costs are highest.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system enables self-diagnostic capabilities where HVAC equipment automatically performs testing and reports its own status, reducing the need for manual inspection visits and allowing maintenance to be scheduled based on actual needs rather than routine preventive visits.

Inventive Principle:
Principle #25Self-service

3Loss of time

If remote testing is implemented, then maintenance needs are identified earlier, but system complexity increases

Engineering Contradiction:
Improvetime to detect maintenance needVSAvoidtesting system complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The HVAC system performs self-diagnostic testing using its own existing components and sensors, eliminating the need for external testing equipment or manual inspection. The system automatically monitors its own status, detects anomalies, and reports maintenance needs, thereby reducing time to detect issues without adding significant external complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors HVAC performance parameters and provides feedback about system status and maintenance needs. This automated feedback loop enables early detection of maintenance requirements and allows service providers to respond proactively, reducing the time between potential failure and maintenance intervention.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS10571903B2Remote testing of HVAC systems
Publication Date: 2020.02.25 RESIDEO LLC
  • US10571903B2 patent drawing
  • US10571903B2 patent drawing
  • US10571903B2 patent drawing

AI summary

A number of methods for testing an HVAC system for a building structure from a remote location outside of the building structure are disclosed. Generally, the HVAC system has a primarily active component and a primarily dormant component. The method includes the steps of transmitting a test request to the HVAC system from the remote location, performing a test on the primarily dormant component of the HVAC system in response to the test request, and producing a test result. The test result can then be transmitted to a location outside of the building structure.