Remote Intake Conduit for Fan Module Airflow

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Solution Overview

Problem

Low airflow regions within computer systems lead to inadequate heat dissipation, causing performance issues or damage to components, as existing cooling methods fail to effectively address airflow limitations.

Innovation Solution

A remote intake system is introduced, comprising a cowling with a remote inlet and outlet, and a conduit that directs air from outside the primary intake path into the fan module, enhancing airflow and heat dissipation in low airflow areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If components are placed to maximize space within the chassis, then space utilization is improved, but airflow to certain regions deteriorates causing low airflow regions

Engineering Contradiction:
Improvespace utilizationVSAvoidairflow quantity
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

The patent divides the cooling function into two separate intake paths: a primary intake path for the fan module and a secondary remote intake path. This segmentation allows independent optimization of each path, enabling components to be placed in space-maximizing positions while dedicated remote intakes ensure airflow reaches previously underserved regions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces remote intake ports and conduits as intermediary structures that bridge the gap between the fan module and distant components. These intermediaries transport air from the primary intake path to components located in low airflow regions, resolving the contradiction between space utilization and airflow delivery.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the intake path is confined to a limited region around the fan module, then the device complexity is reduced, but components outside this region experience insufficient cooling

Engineering Contradiction:
Improveintake path structureVSAvoidcooling effectiveness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent extends the cooling coverage from a two-dimensional area around the fan module to a three-dimensional distribution throughout the chassis by adding remote intake ports positioned at different locations. This dimensional expansion allows airflow to reach components that were previously outside the effective cooling zone without significantly increasing overall system complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of moving object

If components are placed in regions outside the primary intake path, then space utilization is improved, but heat dissipation effectiveness deteriorates

Engineering Contradiction:
Improvecomponent placement flexibilityVSAvoidheat dissipation effectiveness
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent incorporates remote intake ports and conduits as preliminary cooling infrastructure before components are placed in optimized positions. This preliminary action ensures that airflow pathways are established in advance, allowing components to be positioned for maximum space utilization while guaranteed cooling delivery through the pre-configured remote intake system.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The remote intake system significantly increases airflow and heat dissipation in low airflow regions, allowing for improved cooling of components and enabling the placement of elements in areas previously unsuitable due to airflow constraints, thereby enhancing thermal performance and system reliability.

Implementation Method 1

The remote conduit is configured to transport the air from the remote inlet to the remote outlet

Methodology Applied
Scientific EffectAirflow:

Implementation Method 2

The cowling is configured to direct air into the fan module

Methodology Applied
Scientific EffectAirflow direction:

Implementation Method 3

The fans generate airflow through the portion. The airflow assists in dissipating heat generated by elements within the computer system

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentEP3731062B1Intake system for fan module
Publication Date: 2022.05.04 QUANTA COMPUTER INC
  • EP3731062B1 patent drawingFigure 1A
  • EP3731062B1 patent drawingFigure 1B
  • EP3731062B1 patent drawingFigure 2A

AI summary

The present disclosure describes an intake system (420) for a fan module (406) within a computer system (400). The intake system includes a cowling (422) positioned in line with an intake path of the fan module. The cowling is configured to direct air into the fan module. The system further includes a remote intake (410) that has a remote inlet (412), a remote outlet (414), and a remote conduit (416). The remote inlet is configured to intake air from around an element (402) that is within the computer system and outside of the intake path of the fan module. The remote outlet is configured to discharge the air from the remote inlet into the intake path of the fan module. The remote conduit is configured to transport the air from the remote inlet to the remote outlet.