Remote Power Machine Control With Signal-Correcting Intermediary

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Solution Overview

Problem

Conventional power machines require operators to control them from within an on-board operator cab, limiting remote operation capabilities and flexibility.

Innovation Solution

A remote control system using a hand-held device communicatively coupled to a mobile device, allowing operators to control power machines wirelessly and incorporating a processor to analyze and modify control signals for safe and efficient operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If operators control power machines from within an on-board operator cab, then control reliability is maintained, but operator flexibility and safety are limited

Engineering Contradiction:
Improveoperator flexibilityVSAvoidcontrol reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

A remote control device with processor acts as an intermediary between the operator and the power machine control system. The processor receives control inputs from the operator via the remote device, analyzes these inputs for potential errors, and transmits corrected commands to the machine's control system. This intermediary layer enables remote operation while maintaining control reliability through signal analysis and correction.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If remote control operation is enabled, then operator flexibility and safety are improved, but control signal accuracy may deteriorate due to potential transmission errors

Engineering Contradiction:
Improveoperator safetyVSAvoidcontrol signal accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The processor in the remote control device implements feedback by analyzing control inputs received from the operator and comparing them against expected command patterns. When potential errors are detected in the control signals during transmission, the processor applies corrective actions based on this analysis, ensuring accurate interpretation of operator intent and maintaining control signal accuracy despite remote operation challenges.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If a remote control system with signal analysis is implemented, then control accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol signal accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The processor in the remote control device performs multiple functions: receiving control inputs from various input devices, analyzing these inputs for errors, applying corrective actions, and transmitting commands to the power machine. By consolidating these diverse functions into a single multi-functional processor unit, the system achieves improved control accuracy without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12353205B2Remote control for a power machine
Publication Date: 2025.07.08 DOOSAN BOBCAT NORTH AMERICA INC
  • US12353205B2 patent drawing
  • US12353205B2 patent drawing
  • US12353205B2 patent drawing

AI summary

A control system for remotely controlling a power machine is provided. The remote control system can include a hand-held remote control device configured to be in communication with a mobile device. The hand-held remote control device can include a plurality of operator input modules configured for manual actuation. The mobile device can be configured to be operatively connected to the power machine by a wireless communication system. The mobile device can be configured to receive an input from the hand-held remote control device, and output a command signal to a control system on the power machine based on the received input to command one or more functions of the power machine.