Remote Throttle Relay for Bowden Cable Electronic Control

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Solution Overview

Problem

Small internal combustion engines with electronic throttle systems are incompatible with devices using Bowden cables, as they require a different method of force transmission, leading to compatibility issues.

Innovation Solution

A remote throttle control relay system that converts user input from a Bowden cable into a control signal compatible with electronic throttle bodies, using a throttle lever position sensor and electronic communication to adjust engine throttle settings without additional modifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If an electronic throttle body system is used, then throttle control precision and engine performance are improved, but compatibility with Bowden cable-based devices is lost

Engineering Contradiction:
Improvethrottle control precisionVSAvoidcompatibility with Bowden cable devices
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

A remote throttle control relay is introduced as an intermediary device that receives mechanical input from a Bowden cable and converts it into electronic control signals for the electronic throttle body. This mediator enables compatibility between legacy mechanical control systems and modern electronic throttle systems without compromising the precision of the electronic throttle control.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a Bowden cable mechanical linkage is used, then compatibility with various devices is maintained, but throttle control precision and engine performance are reduced

Engineering Contradiction:
Improvedevice compatibilityVSAvoidthrottle control precision
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent replaces the mechanical Bowden cable linkage system with an electronic control system. A remote throttle control relay converts mechanical cable movement into electronic signals that precisely control the electronic throttle body, substituting the imprecise mechanical system with a precise electronic system while maintaining compatibility through the relay interface.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If additional modifications are made to achieve compatibility, then Bowden cable compatibility is restored, but device complexity and modification requirements increase

Engineering Contradiction:
ImproveBowden cable compatibilityVSAvoidmodification requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The remote throttle control relay is designed as a universal interface device that can accommodate various Bowden cable configurations while outputting standardized electronic signals compatible with electronic throttle bodies. This multi-functional design enables broad compatibility without requiring complex or device-specific modifications, simplifying the integration process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables compatibility between engines with electronic throttle systems and devices using Bowden cables by translating mechanical input into electronic control signals, allowing seamless operation without the need for additional modifications.

Implementation Method 1

a throttle lever position sensor in communication with the processor configured to detect a position of the throttle lever

Methodology Applied
Scientific EffectPosition sensing:

Data Source

PatentUS11649775B2Analog controller for electronic throttle body
Publication Date: 2023.05.16 DISCOVERY ENERGY LLC
  • US11649775B2 patent drawing
  • US11649775B2 patent drawing
  • US11649775B2 patent drawing

AI summary

A throttle assembly for an engine may include a remote throttle lever, a sensor, and a terminal. The remote throttle lever may be coupled physically to a user input device and operable to be moved under control of the user input device. The sensor is configured to detect a position of the remote throttle lever and generate an output signal indicative of the position of the remote throttle lever. The terminal configured to provide the output signal to a controller of the engine.