Remote Communication Module for Wireless Vacuum Cleaner Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Vacuum cleaners used with machine tools often experience communication interruptions and unauthorized device activation due to wireless interference, leading to unreliable control connections.

Innovation Solution

Incorporating a communication module that can be arranged remotely from the vacuum housing, allowing for a stable wireless control connection between the vacuum cleaner and the machine tool or energy storage module, with features such as sensors for detecting device proximity and movement, and the ability to actuate the vacuum cleaner independently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If wireless communication is used for control connection between vacuum cleaner and machine tool, then ease of operation is improved, but reliability deteriorates due to communication interruptions and unauthorized activation

Engineering Contradiction:
Improvewireless controlVSAvoidcontrol connection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces a communication module as an intermediary component that establishes a dedicated wireless communication channel between the vacuum cleaner and machine tool. This module acts as a mediator that filters and validates communication signals, preventing unauthorized activation while maintaining reliable control. The communication module processes and verifies authentication signals before executing control commands, thus resolving the contradiction between wireless convenience and connection stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If communication module is integrated into vacuum housing, then device complexity is reduced, but reliability deteriorates due to interference and limited communication range

Engineering Contradiction:
Improveintegration levelVSAvoidcommunication stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent segments the communication function by separating the communication module from the main vacuum housing. The communication module can be arranged remotely or on separate components such as the suction hose or machine tool interface. This segmentation allows the communication function to be optimized independently, improving signal quality and reliability while reducing electromagnetic interference from the vacuum motor and other components.

Inventive Principle:
Principle #1Segmentation

3Reliability

If remote communication module is added to improve communication reliability, then control connection stability is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol connection stabilityVSAvoidcommunication system structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The communication module is designed with multi-functionality to reduce overall system complexity. It integrates multiple functions including wireless communication, authentication verification, and control signal processing into a single module. The module can operate in different modes and interface with various components (vacuum housing, suction hose, or machine tool), making it a universal solution that improves reliability without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11647880B2Vacuum cleaner
Publication Date: 2023.05.16 FESTOOL GMBH
  • US11647880B2 patent drawing
  • US11647880B2 patent drawing
  • US11647880B2 patent drawing

AI summary

A vacuum cleaner to suction dust generated by a machine tool, wherein the vacuum cleaner is actuatable by an electric device in the shape of the machine tool or an energy storage module for the electric power supply of the machine tool, which has a drive motor to drive a tool holder on which a tool provided to process a workpiece is arranged or is arrangeable, wherein the vacuum cleaner has a vacuum housing with a dirt collection chamber to receive dirt separated from a suction flow and a suction unit to generate the suction flow, wherein a suction inlet is present on the vacuum housing to connect a suction hose to establish a current connection for the suction flow with the machine tool, wherein the vacuum cleaner has an external communication apparatus for a wireless control connection to a wireless communication interface of the electric device and to receive at least one control command to control, the vacuum cleaner via the control connection.