Remotely-Operable Valve Suspension Damper for Dynamic Damping

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Solution Overview

Problem

Current vehicle suspension systems lack an effective method for remotely adjusting dampening characteristics, which is essential for adapting to varying terrain and driving conditions, such as transitioning from off-road compliance to on-highway rigidity.

Innovation Solution

A vehicle damper system featuring a cylinder, piston, and a reservoir with a remotely-operable valve that allows for adjustable flow of working fluid between the cylinder and reservoir, utilizing shims and a solenoid-operated valve to alter dampening rates during compression and rebound strokes, and an adjustable pressure source to enhance damping force.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed dampening system is used, then the structure is simple and reliable, but the system cannot adapt to varying terrain and driving conditions

Engineering Contradiction:
Improveadaptability to varying terrainVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a remotely-operable valve that allows the dampening characteristics to be dynamically adjusted between different modes (compliant for off-road, rigid for on-highway) based on driving conditions, transforming a static system into an adaptable one without requiring complex autonomous sensors or control systems

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If a remotely-operable valve is added to adjust dampening characteristics, then adaptability to different terrains is improved, but the device complexity increases

Engineering Contradiction:
Improvedampening adjustment capabilityVSAvoidvalve and control mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses a remotely-operable valve as an intermediary component that provides dampening adjustment capability while keeping the control mechanism external to the damper assembly, allowing adaptability without integrating complex control systems into the suspension mechanism itself

Inventive Principle:
Principle #24Intermediary (Mediator)

3Force

If the valve restricts fluid flow to increase dampening force, then vehicle control on highway is improved, but shock absorption compliance on off-road deteriorates

Engineering Contradiction:
Improvedampening forceVSAvoidcompliance for shock absorption
Core Design Contradiction:
ForceVSAdaptability or versatility

Solution Approach 1:

The remotely-operable valve enables dynamic switching between two dampening force levels: a restricted flow path for high dampening force on highway, and an open flow path for low dampening force and high compliance on off-road terrain, allowing the system to optimize performance for different operating conditions

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables dynamic adjustment of dampening characteristics, improving shock absorption and vehicle control by allowing the system to switch between compliant and rigid modes based on driving conditions, enhancing handling and stability on different terrains.

Implementation Method 1

the valve (220) is solenoid-operated and is open or closed by force of an electromagnetic solenoid (223)

Methodology Applied
Scientific EffectSolenoid: Solenoid

Implementation Method 2

a dampening component or components. Typically, mechanical springs, like helical springs, are used with some type of viscous fluid-based dampening mechanism

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Data Source

PatentUS20160153516A1Suspension damper with remotely-operable valve
Publication Date: 2016.06.02 FOX FACTORY INC
  • US20160153516A1 patent drawing
  • US20160153516A1 patent drawing
  • US20160153516A1 patent drawing

AI summary

A vehicle damper comprising a cylinder and a piston; a working fluid within the cylinder; a reservoir in fluid communication with the working fluid to receive working fluid from the cylinder in a compression stroke; and a remotely-operable valve, the valve operable to permit and restrict flow of the working fluid between the cylinder and the reservoir.