Remotely Pumped Downhole Laser for High-Temperature Telemetry

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Solution Overview

Problem

Current downhole data telemetry systems face limitations in high-temperature environments, particularly in oil and gas exploration, where existing electronic systems struggle to meet the increasing data transmission demands of high-resolution sensors, and optical communication systems, such as fiber optics, degrade rapidly at elevated temperatures.

Innovation Solution

The implementation of a remotely pumped downhole laser system, optically connected to a telemetry cartridge, which operates at temperatures above 115 degrees Celsius, using a rare-earth doped waveguide laser with optical feedback and modulation of its output characteristics to transmit data efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If fiber optic cables are used for data transmission, then data transmission rate is improved, but the optical devices degrade rapidly at high temperatures

Engineering Contradiction:
Improvedata transmission rateVSAvoidoptical device stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces conventional electronic telemetry systems with an optical telemetry system using fiber optic cables and laser devices. The laser device emits light that travels through the fiber optic cable to transmit data from downhole tools to the surface, substituting electrical signal transmission with optical signal transmission to achieve higher data rates.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent modifies the operating parameters of the laser device by providing temperature compensation that adjusts the laser's operating conditions in response to temperature changes. This allows the laser to maintain stable operation and reliable performance across the extended temperature range of -40°C to +150°C.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If semiconductor lasers are used for optical communication, then data transmission capability is improved, but the temperature range is limited

Engineering Contradiction:
Improvedata transmission capabilityVSAvoidoperating temperature range
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent incorporates temperature compensation mechanisms that use feedback from temperature sensing to adjust the laser device's operating parameters. This feedback system enables the laser to maintain stable performance across extended temperature ranges by automatically compensating for temperature-induced variations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs composite structural design combining the semiconductor laser with temperature compensation components and protective housings that enable operation in extended temperature ranges. This composite approach allows the laser system to function reliably from -40°C to +150°C.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If electronic telemetry systems are used, then existing tools can operate, but data transmission rate is limited

Engineering Contradiction:
Improvetool compatibilityVSAvoiddata transmission rate
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent replaces electrical signal transmission through wireline cables with optical signal transmission through fiber optic cables. This substitution enables significantly higher data transmission rates while maintaining compatibility with existing downhole tools through the integration of laser devices and optical modulators.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables high-speed data transmission in high-temperature downhole environments without the need for active cooling, improving tool reliability and expanding the capabilities of existing systems by providing higher data transmission rates and reducing system complexity.

Implementation Method 1

downhole laser devices that are configured or designed for high-temperature operations, within a borehole

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

use of fiber optics for communication between surface systems and downhole tools

Methodology Applied
Scientific EffectOptical fiber transmission: Optical Fibre

Data Source

PatentUS8274400B2Methods and systems for downhole telemetry
Publication Date: 2012.09.25 SCHLUMBERGER TECH CORP
  • US8274400B2 patent drawing
  • US8274400B2 patent drawing
  • US8274400B2 patent drawing

AI summary

Methods and apparatus for facilitating optical communications and sensing, with downhole optical or other sensors, in high temperature oilfield applications. The apparatus can include a downhole telemetry cartridge for downhole use at temperatures in excess of about 115 degrees Celsius. The apparatus can also include a downhole light source optically connected to the telemetry cartridge. The light source may include at least one remotely pumped laser optically connected to a surface pump laser via optical fiber(s). The remotely pumped laser may drive the downhole optical or other sensors for their operations.