Removable Vacuum Agitator Head for Debris Access and Surface Switching

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Solution Overview

Problem

Conventional vacuum cleaners face difficulties in removing debris from mechanical agitators, such as rotating brush rolls, which can become entangled and clogged, leading to decreased performance and potential damage, and these agitators are not suitable for all surfaces, limiting versatility.

Innovation Solution

A surface cleaning head with a removable non-driven agitator and an openable agitator chamber, allowing for easy access and removal of the agitator through a top opening, and the option to use either a rotatable driven agitator or a non-rotatable non-driven agitator depending on the surface type, facilitating debris removal and improving versatility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rotating brush roll agitator is used, then cleaning performance on carpets is improved, but debris removal becomes difficult and performance decreases

Engineering Contradiction:
Improvecleaning performanceVSAvoiddebris removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The brush roll is segmented into multiple bristle rows that can be independently accessed. The brush roll can be divided into sections allowing debris removal from different areas without complete disassembly of the cleaning head.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The brush roll is designed to be completely removable from the cleaning head through a release mechanism. This extraction allows users to pull the brush roll out to access and remove deeply entangled debris that cannot be reached through the limited bottom opening.

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If a rotating brush roll is used, then agitation on carpet surfaces is improved, but accessibility for debris removal is limited

Engineering Contradiction:
Improvesurface agitationVSAvoidagitator accessibility
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

A release mechanism acts as an intermediary between the user and the brush roll. This mechanism provides a convenient interface that allows easy installation and removal of the brush roll, mediating the interaction between the user and the deeply embedded agitator component.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a single brush roll design is used, then cleaning performance on one surface type is optimized, but versatility across different surfaces is reduced

Engineering Contradiction:
Improvecleaning performanceVSAvoidsurface compatibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The cleaning head is designed with a universal mounting interface that can accommodate multiple types of brush rolls with different bristle characteristics. Users can interchange brush rolls optimized for different surface types (carpet, hard floor, delicate surfaces) while using the same cleaning head platform.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The brush roll system transitions from a fixed configuration to a dynamic, interchangeable system. The release mechanism enables the brush roll to be dynamically changed based on the cleaning task, allowing the system to adapt to different surface requirements.

Inventive Principle:
Principle #15Dynamics

4Strength

If the brush roll is fixed inside the cleaning head, then structural integrity is maintained, but ease of removal and replacement is reduced

Engineering Contradiction:
Improvestructural integrityVSAvoidagitator removal
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The release mechanism is pre-configured with engagement and disengagement features that prepare the brush roll for easy removal. The mechanism includes pre-positioned release levers or buttons that, when actuated, automatically disengage the brush roll retaining features, making removal straightforward without requiring disassembly of the cleaning head housing.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9955832B2Surface cleaning head with removable non-driven agitator having cleaning pad
Publication Date: 2018.05.01 SHARKNINJA OPERATING LLC
  • US9955832B2 patent drawing
  • US9955832B2 patent drawing
  • US9955832B2 patent drawing

AI summary

A surface cleaning head may be configured to receive a removable rotatable driven agitator, such as a brush roll, or a non-driven agitator. Either of these agitators may be located in an openable agitator chamber for purposes of removing debris and/or removing the agitator. The openable agitator chamber may be covered by an external cover that is movable between an open position and a closed position. The non-driven agitator may include an agitator body including a bottom portion supporting one or more cleaning pads. The non-driven agitator body may also define one or more air inlets, an air outlet and an air passageway extending therebetween to facilitate air passage through the surface cleaning head. Different removable agitators with different characteristics may be used interchangeably in the surface cleaning head.