Removable Electrostatic Air Cleaner Layout for Compact Air Conditioners

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Solution Overview

Problem

Traditional electric dust collectors are difficult to miniaturize due to the need for large spaces to store power supply components and terminals, are not easily removable, and can hinder airflow and efficiency by being positioned near heat exchangers, leading to dew condensation and airflow obstruction.

Innovation Solution

An air conditioner design that includes a filter cleaning device with a movable filter and a separate air cleaner unit, supported by the filter cleaning device, allowing the air cleaner to be positioned apart from the heat exchanger and facilitating easy attachment and detachment, while minimizing space requirements and preventing airflow obstruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the electric dust collector is positioned near the heat exchanger, then the device can be compactly arranged, but dew condensation is generated and airflow is obstructed

Engineering Contradiction:
Improvedevice arrangement compactnessVSAvoiddew condensation and airflow obstruction
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The air cleaner is extracted from the conventional position near the heat exchanger and relocated to the filter cleaning device. This separation removes the harmful effects of dew condensation and airflow obstruction while maintaining compact overall device arrangement through the integration with the filter cleaning device structure.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If power supply components and terminals are included in the electric dust collector, then the device is self-contained, but large space is required making miniaturization difficult

Engineering Contradiction:
Improveself-contained functionalityVSAvoiddevice size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The air cleaner is merged with the filter cleaning device by utilizing the filter cleaning device's housing and support structure. This combination allows the air cleaner to share space with other components, reducing the overall device volume while maintaining self-contained functionality through integrated power supply connections.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If the air cleaner is made removable, then ease of maintenance is improved, but structural complexity increases

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidstructural complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The air cleaner is designed as a separable module that can be independently removed from the filter cleaning device. This segmentation enables easy maintenance and cleaning of the air cleaner without disassembling the entire device, while the modular design actually reduces structural complexity compared to integrated designs.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for a more compact and efficient air conditioner design that improves airflow, reduces dew condensation, and simplifies the removal and installation of the air cleaner, enhancing overall system efficiency and user convenience.

Implementation Method 1

a charging unit to charge particles in air

Methodology Applied
Scientific EffectElectrostatic charge: Electrostatics

Implementation Method 2

a dust collecting unit to collect the particles charged by the charging unit by an electrostatic force

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Data Source

PatentUS10443888B2Air conditioner
Publication Date: 2019.10.15 MITSUBISHI ELECTRIC CORP
  • US10443888B2 patent drawing
  • US10443888B2 patent drawing
  • US10443888B2 patent drawing

AI summary

In an air conditioner, an air cleaner includes a charging unit for charging particles in the air and a dust collecting unit for collecting the particles charged by the charging unit by an electrostatic force. A filter cleaning device includes a device body to house a filter for capturing dust in the air in a movable form, and a part of the device body forms a supporting part to support the air cleaner. An indoor unit body houses the filter cleaning device, and houses the air cleaner by supporting it by the supporting part.