Removable Bottom Trim Panel for Tool-Free Oven Cleaning

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing oven assemblies lack an efficient mechanism for cleaning the bottom edge of the oven opening, where debris and food residue accumulate, making it difficult to maintain hygiene without removing the oven door or using tools.

Innovation Solution

A removable bottom trim panel with a tray body and a fastening mechanism, such as hooks, offset tabs, or magnets, that allows for easy attachment and detachment from the oven's bottom edge, facilitating cleaning without tools and allowing the oven door to remain in place.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the bottom trim panel is fixed permanently to the oven assembly, then the structural integrity and stability are improved, but the ease of cleaning the bottom edge deteriorates because the panel cannot be removed

Engineering Contradiction:
Improvestructural integrityVSAvoidease of cleaning
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The bottom trim panel is segmented from the main oven assembly through a removable fastening mechanism, allowing it to be separated into independent parts. This enables the panel to be removed for cleaning while the main oven structure remains intact, resolving the contradiction between structural integrity and ease of cleaning.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fastening mechanism transitions from a fixed state during operation to a removable state during cleaning. The dynamic capability of the panel to be attached and detached allows the system to adapt between maintaining structural integrity during use and enabling easy cleaning when needed.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the bottom trim panel is made removable for cleaning, then the ease of cleaning is improved, but the device complexity increases due to the additional fastening mechanism

Engineering Contradiction:
Improveease of cleaningVSAvoidfastening mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The fastening mechanism is designed to be self-servicing through simple user actions. Hooks automatically engage with apertures when the panel is installed, and magnets provide automatic retention without requiring additional components or complex assembly procedures, thus minimizing device complexity while maintaining ease of cleaning.

Inventive Principle:
Principle #25Self-service

3Reliability

If a complex fastening mechanism is used to securely attach the panel, then the reliability of attachment is improved, but the ease of operation for removal deteriorates

Engineering Contradiction:
Improveattachment reliabilityVSAvoidease of removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The fastening mechanism replaces complex mechanical fasteners with simpler magnetic attachment and hook-aperture engagement. This substitution maintains reliable attachment through magnetic force and geometric interlocking while enabling easy removal without requiring tools or complex manipulation, thus resolving the contradiction between attachment reliability and ease of removal.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy removal and reinstallation of the bottom trim panel for cleaning, ensuring effective debris disposal and maintenance without requiring tool usage or door removal, while maintaining the oven's operational integrity.

Implementation Method 1

The removable fastening mechanism comprises a plurality of aligned magnets arranged at separated intervals along a flange disposed along a longitudinal edge of the tray body

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS12007120B2Removable bottom trim
Publication Date: 2024.06.11 WHIRLPOOL CORP
  • US12007120B2 patent drawing
  • US12007120B2 patent drawing
  • US12007120B2 patent drawing

AI summary

An oven assembly includes a cooking chamber having a rear wall, a pair of opposed side walls, a top wall, a bottom wall, and an access opening defined by an outer perimeter of the cooking chamber. A movable door operably is coupled with the oven assembly for selectively enclosing the cooking chamber about the outer edge of the cooking chamber. A removable bottom trim panel is disposed proximate a bottom edge of the outer perimeter and includes a tray body. A removable fastening mechanism is disposed on the tray body or the bottom edge and operably couples the tray body to the bottom edge, such that the removable fastening mechanism is adapted to removably attach the removable bottom trim panel to the bottom edge.