Removable Cavity Inserts for Fluid and Debris Volume Reduction
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Solution Overview
Problem
Equipment with internal cavities often have unoccupied spaces that lead to inefficiencies, resource wastage, and increased maintenance due to excess fluid or debris accumulation, necessitating a method to reduce cavity volume without impairing operation.
Innovation Solution
The use of removable inserts that occupy space within the cavities, allowing fluid flow paths and being interchangeable, to reduce the volume of fluids and debris, while maintaining equipment functionality and ease of maintenance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If the cavity volume is reduced using removable inserts, then the volume of fluid and debris is reduced, but the device complexity increases
Solution Approach 1:
The cavity is segmented by inserting removable inserts that divide the continuous fluid space into smaller regions. This segmentation reduces the total volume of fluid that can accumulate in the cavity while maintaining the overall equipment structure. The inserts create multiple smaller compartments rather than one large open space, thereby reducing fluid volume and debris accumulation potential.
Solution Approach 2:
The inserts are designed to be removable and interchangeable, allowing the cavity configuration to be dynamically adjusted based on operational needs. This dynamic capability enables users to remove inserts for cleaning or maintenance, and to interchange inserts to optimize fluid volume reduction for different operating conditions, thus managing the trade-off between fluid volume reduction and device complexity.
2Object-affected harmful factors
If removable inserts are added to occupy cavity space, then debris accumulation is reduced, but ease of repair deteriorates
Solution Approach 1:
The cavity is segmented by inserting removable inserts that divide the continuous fluid space into smaller regions. This segmentation reduces the total volume of fluid that can accumulate in the cavity while maintaining the overall equipment structure. The inserts create multiple smaller compartments rather than one large open space, thereby reducing fluid volume and debris accumulation potential.
Solution Approach 2:
The inserts are designed to be removable and interchangeable, allowing the cavity configuration to be dynamically adjusted based on operational needs. This dynamic capability enables users to remove inserts for cleaning or maintenance, and to interchange inserts to optimize fluid volume reduction for different operating conditions, thus managing the trade-off between fluid volume reduction and device complexity.
3Productivity
If the cavity volume is reduced, then maintenance needs are reduced, but manufacturing precision requirements increase
Solution Approach 1:
The cavity is segmented by inserting removable inserts that divide the continuous fluid space into smaller regions. This segmentation reduces the total volume of fluid that can accumulate in the cavity while maintaining the overall equipment structure. The inserts create multiple smaller compartments rather than one large open space, thereby reducing fluid volume and debris accumulation potential.
Solution Approach 2:
The inserts are designed to be removable and interchangeable, allowing the cavity configuration to be dynamically adjusted based on operational needs. This dynamic capability enables users to remove inserts for cleaning or maintenance, and to interchange inserts to optimize fluid volume reduction for different operating conditions, thus managing the trade-off between fluid volume reduction and device complexity.
Data Source
AI summary
Apparatus, systems and methods for occupying at least part of a cavity within an item of equipment includes at least one removable insert configured to occupy at least part of the cavity without impeding movement in the cavity of any movable internal components of the equipment during normal operation thereof. Each insert may be configured to be spaced away from at least one among the cavity wall, one or more internal components of the equipment and any other inserts in the cavity and allow the flow of fluid around at least part of the insert in the cavity.


