Removable Chemical Heating Case for Cold-Temperature Device Operation

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Solution Overview

Problem

Portable electronic devices, such as mobile phones, often fail to operate properly in cold temperatures due to the inefficiency of existing heating mechanisms that either drain the device's battery or require external power sources.

Innovation Solution

A removable heating case with a pouch containing a supersaturated solution of sodium acetate or calcium nitrate and a metal disk, which generates heat through an exothermic reaction, allowing for battery-independent warming and rechargeability, with optional automatic activation based on temperature thresholds or user input.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If internal resistive-type electrical heating mechanisms are used, then the electronic device can be warmed, but the device's battery drains quickly

Engineering Contradiction:
Improvedevice temperatureVSAvoidbattery energy
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The heating mechanism is extracted from the electronic device itself and placed in an external case. The case contains the supersaturated solution pouch and metal disk assembly, separating the heating function from the device's internal battery system. This allows the device to be warmed without consuming its limited battery energy.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The heating system uses a self-contained chemical reaction (exothermic reaction of supersaturated solution) that does not require external power sources. The metal disk acts as a trigger mechanism that, when activated, initiates the heating process without needing electricity from the device or an external battery.

Inventive Principle:
Principle #25Self-service

2Temperature

If external resistive-type heating devices are used, then the electronic device can be warmed, but external power sources (batteries or electricity) are required

Engineering Contradiction:
Improvedevice temperatureVSAvoidpower source requirements
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heating system uses a self-contained chemical reaction (exothermic reaction of supersaturated solution) that does not require external power sources. The metal disk acts as a trigger mechanism that, when activated, initiates the heating process without needing electricity from the device or an external battery.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the physical state of the supersaturated solution from a stable dissolved state to a crystallizing state, releasing heat in the process. This phase transition provides the heating function without requiring electrical energy conversion.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a single heating device is used, then the device structure is simple, but the heating duration is limited and requires frequent re-charging

Engineering Contradiction:
Improveheating device structureVSAvoidheating duration
Core Design Contradiction:
Device complexityVSDuration of action of moving object

Solution Approach 1:

The heating case is divided into multiple compartments, each containing a separate pouch with supersaturated solution and metal disk. This segmentation allows multiple heating cycles to occur sequentially or simultaneously, extending the total heating duration without requiring the user to remove and recharge a single heating device.

Inventive Principle:
Principle #1Segmentation

4Duration of action of moving object

If multiple compartments are added to provide extended heating, then the heating duration increases, but the device complexity increases

Engineering Contradiction:
Improveheating durationVSAvoidheating device structure
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The heating case is divided into multiple compartments, each containing a separate pouch with supersaturated solution and metal disk. This segmentation allows multiple heating cycles to occur sequentially or simultaneously, extending the total heating duration without requiring the user to remove and recharge a single heating device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each compartment contains a pouch that encloses the supersaturated solution and metal disk assembly. The pouches are nested within the case compartments, creating a compact structure where multiple heating units are integrated into a single case without excessive bulk.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively warms electronic devices without battery drain, allows for repeated use, and provides customizable heat levels and timing, addressing the need for efficient and sustainable cold-temperature operation.

Implementation Method 1

The heating device generates heat via an exothermic reaction when activated

Methodology Applied
Scientific EffectExothermic reaction: Exothermic Reaction

Implementation Method 2

The supersaturated solution undergoes an exothermic reaction which generates heat when the metal disk is flexed or otherwise manipulated

Methodology Applied
Scientific EffectMechanical energy transformation: Mechanical Force

Data Source

PatentUS10871311B2Heating case for a portable electronic device
Publication Date: 2020.12.22 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES LLC
  • US10871311B2 patent drawing
  • US10871311B2 patent drawing
  • US10871311B2 patent drawing

AI summary

A case for an electronic device includes a housing for enclosing the electronic device and a removable heating device that may be placed in or on the housing for warming the electronic device without electricity from the electronic device. The removable heating device includes a pouch enclosing a supersaturated solution and a metal disk. The super saturated solution in the pouch undergoes an exothermic reaction when the disk is actuated.