Removable Inner Circuit Board Access Window Electric Door Lock

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Solution Overview

Problem

Conventional electric door locks have a high failure rate and complex repair processes due to the integration of multiple electronic components on a single inner circuit board, requiring disassembly of the handle mechanism and inner cover seat for maintenance and battery replacement.

Innovation Solution

The electric door lock design features a removable inner circuit board and battery box, allowing for easy access and replacement through a window in the inner cover seat, with a middle circuit board providing stable functionality and reducing the need for extensive disassembly during repairs or battery replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If all electronic members are integrated onto the inner circuit board, then the control functionality is complete, but the failure rate increases and repair complexity increases

Engineering Contradiction:
Improvecontrol functionalityVSAvoidfailure rate
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The circuit board is divided into an outer circuit board and an inner circuit board that can be separately replaced. The outer circuit board contains control electronics while the inner circuit board handles power management, allowing independent replacement of failed components without replacing the entire circuit board assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inner circuit board is made removable from the inner cover seat through a window opening. When the inner circuit board fails, users can extract it through the window without disassembling the handle mechanism or inner cover seat, significantly simplifying the repair process.

Inventive Principle:
Principle #2Taking out (Extraction)

2Stability of the object's composition

If the inner circuit board is fixedly received in the inner cover seat, then the structural stability is good, but the repair process becomes complicated requiring disassembly of handle mechanism and inner cover seat

Engineering Contradiction:
Improvestructural stabilityVSAvoidrepair convenience
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

A window is provided in the inner cover seat that allows the inner circuit board to be removed directly through the window opening. This extraction mechanism maintains the fixed reception of the circuit board during normal operation while enabling easy removal for repair without disassembling the handle mechanism or inner cover seat.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The window acts as an intermediary access point between the user and the inner circuit board. It provides a direct access path that bypasses the need to disassemble the surrounding structural components, thereby maintaining structural integrity while facilitating easy repair.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If batteries are received inside the inner cover seat, then the power supply is integrated, but the battery replacement process becomes complicated requiring disassembly of handle mechanism and inner cover seat

Engineering Contradiction:
Improvepower supply integrationVSAvoidbattery replacement convenience
Core Design Contradiction:
Use of energy by moving objectVSEase of repair

Solution Approach 1:

The battery box is made removable through the window in the inner cover seat. Users can extract the battery box through the window without disassembling the handle mechanism or inner cover seat, maintaining power supply integration while enabling convenient battery replacement.

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If the inner circuit board is equipped with multiple electronic members, then the control functionality is comprehensive, but the manufacturing cost and complexity increase

Engineering Contradiction:
Improvecontrol functionalityVSAvoidcircuit board complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The circuit board functionality is segmented into two separate boards: the outer circuit board handles control electronics and the inner circuit board handles power management. This segmentation reduces the complexity of each individual board while maintaining comprehensive control functionality through their coordinated operation.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10145144B1Electric door lock
Publication Date: 2018.12.04 TLHM CO LTD
  • US10145144B1 patent drawing
  • US10145144B1 patent drawing
  • US10145144B1 patent drawing

AI summary

An electric door lock includes a lock device and an electric control device. The lock device includes a latch bolt, an inner cover seat, and a handle mechanism driving movement of the latch bolt. The inner cover seat has an inner cover having an inner receiving room, and a window that is communicated with the inner receiving room. The electric control device electrically controls the lock device, and includes a middle circuit board fixedly received in the inner receiving room, and an inner circuit board removably received in the inner receiving room, removably connected to the middle circuit board, corresponding to the window in position, and removable from the inner receiving room through the window.