Removable Diffuser Lens for LED Retrofit Fixtures

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Solution Overview

Problem

Conventional fluorescent lights pose disposal problems due to toxic materials, and existing LED-based light replacements often lack effective diffusers, leading to 'hot spots' in lighting fixtures designed for fluorescent lights.

Innovation Solution

An LED-based light assembly with a removable second lens that overlays the first lens, providing adjustable light diffusion and attachment to fluorescent light fixtures without requiring fasteners or adhesives, ensuring seamless integration and improved light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional fluorescent light is used, then the lighting fixture can be installed in standard fixtures, but toxic materials are present causing disposal problems

Engineering Contradiction:
Improvecompatibility with standard fixturesVSAvoidtoxic materials
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the fundamental parameter of the light source from fluorescent (toxic) to LED (non-toxic), while maintaining the same physical form factor and fixture compatibility. This parameter change eliminates harmful materials while preserving adaptability to standard fixtures.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If an LED-based light replacement is used, then toxic materials are eliminated, but effective light diffusion is lacking causing hot spots

Engineering Contradiction:
Improvetoxic materialsVSAvoidhot spots
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The patent introduces a diffuser as an intermediary component between the LED source and the surrounding environment. This diffuser mediates the light output by scattering and distributing the light uniformly, eliminating hot spots while maintaining the benefits of LED technology.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If a diffuser is added to the LED-based light, then light diffusion is improved and hot spots are reduced, but the device complexity increases

Engineering Contradiction:
Improvelight diffusionVSAvoidlens structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent segments the optical system into distinct functional components: a primary lens for light transmission and a separate diffuser for light distribution. This segmentation allows each component to be optimized independently while simplifying the overall assembly and installation process.

Inventive Principle:
Principle #1Segmentation

4Illumination intensity

If a removable second lens is added for adjustable light diffusion, then light distribution is improved, but the ease of operation is reduced due to additional attachment steps

Engineering Contradiction:
Improvelight distributionVSAvoidinstallation process
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The patent creates a dynamic system where the diffuser can be selectively attached or removed based on operational needs. This dynamic configuration allows users to adjust light distribution characteristics without permanent modification, balancing improved light distribution with operational flexibility.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances light diffusion, reduces 'hot spots,' and allows for easy installation and replacement of LED-based lights in fixtures originally designed for fluorescent lights, addressing disposal concerns and improving lighting efficiency.

Implementation Method 1

a second lens, the second lens removably attachable to the outer surface of the housing such that at least a portion of the second lens overlays the first lens

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

Diffusers for LED-based lights... enhances light diffusion, reduces 'hot spots'

Methodology Applied
Scientific EffectLight diffusion: Scattering

Data Source

PatentUS9285084B2Diffusers for LED-based lights
Publication Date: 2016.03.15 ILUMISYS INC
  • US9285084B2 patent drawing
  • US9285084B2 patent drawing
  • US9285084B2 patent drawing

AI summary

An LED-based light assembly includes a plurality of LEDs and an elongate housing for the LEDs. The housing has an outer surface at least partially defined by a first lens. The assembly also includes a second lens. The second lens is removably attachable to the outer surface of the housing such that at least a portion of the second lens overlays the first lens in a spaced relationship. The assembly further includes at least one connector arranged at an end of the housing that configured for engagement with a socket of a fluorescent light fixture.