Removable Door Light Fixture with Integrated LED Modules

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Solution Overview

Problem

Existing light fixtures require additional installations for indirect lighting, which are costly and time-consuming, making them unfeasible for many applications.

Innovation Solution

A light fixture design featuring a removable door assembly with integrated LED lighting modules and an optical arrangement, allowing for easy maintenance and replacement, and capable of emitting light both downward and indirectly by incorporating a diffuser, light guide, and reflector.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If additional light fixtures are installed to provide indirect lighting, then the lighting coverage is improved, but the installation cost and time increase

Engineering Contradiction:
Improvelighting coverageVSAvoidinstallation time
Core Design Contradiction:
Illumination intensityVSLoss of time

Solution Approach 1:

The patent combines direct and indirect lighting functions into a single light fixture by integrating a downward-facing lighting assembly and a transverse-facing lighting assembly within one housing structure. This merging eliminates the need for separate additional fixtures, thereby maintaining improved lighting coverage while reducing installation time and cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light fixture is designed with multi-functionality to provide both direct downward lighting and indirect transverse lighting through a single device. The housing contains multiple lighting assemblies with different orientations, allowing one fixture to perform multiple lighting functions that would traditionally require separate fixtures, thus reducing installation complexity and time.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Illumination intensity

If additional light fixtures are installed to provide indirect lighting, then the lighting coverage is improved, but the installation cost increases

Engineering Contradiction:
Improvelighting coverageVSAvoidinstallation complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent merges multiple lighting functions into a single integrated fixture, combining direct and indirect lighting assemblies within one housing. This reduces the total number of fixtures needed, simplifying installation procedures and reducing overall installation cost while maintaining comprehensive lighting coverage.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

By designing a universal light fixture that performs both direct and indirect lighting functions, the patent reduces device complexity in terms of installation quantity and coordination. A single multi-functional fixture replaces what would traditionally require multiple specialized fixtures, thereby reducing installation complexity and associated costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Stability of the object's composition

If the lighting assembly is permanently installed in the housing, then the structural stability is improved, but the maintenance accessibility deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidmaintenance accessibility
Core Design Contradiction:
Stability of the object's compositionVSEase of repair

Solution Approach 1:

The patent segments the lighting assembly from the housing by providing a removable access panel or door on the housing. This allows the lighting assembly to be permanently installed within the housing for structural stability, while enabling easy removal and replacement through the access panel, thereby maintaining ease of repair without compromising structural integrity.

Inventive Principle:
Principle #1Segmentation

4Reliability

If the door assembly is permanently attached to the housing, then the seal integrity is improved, but the component replacement accessibility deteriorates

Engineering Contradiction:
Improveseal integrityVSAvoidcomponent replacement accessibility
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The door assembly is segmented from the main housing structure through a removable connection mechanism. This allows the door to be permanently attached when closed for seal integrity, while enabling easy removal when opened for maintenance access. The segmentation principle resolves the contradiction by allowing the door to switch between sealed and accessible states.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The door assembly incorporates dynamic characteristics by being designed for removable attachment rather than permanent fixation. This dynamic design allows the door to transition between attached (providing seal integrity) and detached (providing access) states, resolving the contradiction between reliability and ease of repair.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces maintenance downtime and increases efficiency by allowing for easy access and replacement of components, while providing both direct and indirect lighting without the need for additional fixtures.

Implementation Method 1

The optical arrangement can include (a) a diffuser

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

The optical arrangement can include (a) a diffuser, (b) a light guide

Methodology Applied
Scientific EffectLight guide: Waveguide (optics)

Implementation Method 3

The optical arrangement can include (a) a diffuser, (b) a light guide, and/or (c) a reflector

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

the door frame can be constructed of a heat conductive material

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12163643B1Light fixture with removably attached door and lighting assemblies
Publication Date: 2024.12.10 LEGRAND LIGHTING MFG CO
  • US12163643B1 patent drawing
  • US12163643B1 patent drawing
  • US12163643B1 patent drawing

AI summary

A light fixture includes a housing, a door assembly, and a lighting assembly. The housing can have a top wall, sidewalls, and a bottom opening. The housing can further define a plenum chamber between the top wall, the sidewalls, and the bottom opening. The door assembly can be removably attached to the housing adjacent the bottom opening. The lighting assembly can include at least one lighting module carried by the door assembly inside of the plenum chamber such that when the door assembly is detached from the housing, the lighting assembly can be at least partially removed from the plenum chamber. The door assembly can include a door frame and an optical arrangement carried by the door frame. The optical arrangement can be configured to allow light generated by the lighting assembly to be emitted from the light fixture.