Removable Dual Battery Layout for Work Vehicle Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electrically operated and hybrid work vehicles face challenges in efficiently managing battery capacity for varying work durations, requiring large-capacity batteries for long tasks but resulting in increased weight and reduced stability, and lacking flexibility for short tasks.

Innovation Solution

The design incorporates a dual battery support system, allowing for the mounting of either one or two batteries depending on the task duration, with the batteries positioned to optimize weight distribution and stability, and utilizing the second battery's space for storage when not needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If a large-capacity battery is mounted to enable long-distance travel or long-time work, then the work duration is extended, but the vehicle weight increases and stability deteriorates

Engineering Contradiction:
Improvework durationVSAvoidvehicle weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The battery system is segmented into a first battery mounted in the first battery support section and a second battery mounted in the second battery support section. This segmentation allows the total battery capacity to be divided into manageable units, enabling the vehicle to achieve long work duration when both batteries are mounted, while avoiding excessive weight when only one battery is needed.

Inventive Principle:
Principle #1Segmentation

2Duration of action of moving object

If a large-capacity battery is mounted to enable long-distance travel or long-time work, then the work duration is extended, but the travel stability deteriorates

Engineering Contradiction:
Improvework durationVSAvoidtravel stability
Core Design Contradiction:
Duration of action of moving objectVSStability of the object's composition

Solution Approach 1:

The battery system is segmented into a first battery mounted in the first battery support section and a second battery mounted in the second battery support section. This segmentation allows the total battery capacity to be divided into manageable units, enabling the vehicle to achieve long work duration when both batteries are mounted, while avoiding excessive weight when only one battery is needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes the vertical dimension by mounting the first battery in the first battery support section and the second battery in the second battery support section positioned differently in space. This spatial arrangement allows flexible configuration where batteries can be mounted or removed without interfering with each other, maintaining stability while providing capacity flexibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Duration of action of moving object

If a large-capacity battery is mounted for long tasks, then the work duration is extended, but the vehicle handling deteriorates

Engineering Contradiction:
Improvework durationVSAvoidvehicle handling
Core Design Contradiction:
Duration of action of moving objectVSEase of operation

Solution Approach 1:

The battery system is segmented into a first battery mounted in the first battery support section and a second battery mounted in the second battery support section. This segmentation allows the total battery capacity to be divided into manageable units, enabling the vehicle to achieve long work duration when both batteries are mounted, while avoiding excessive weight when only one battery is needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery configuration is made dynamic and adaptable through the removable second battery support section. The vehicle can transition between different battery configurations (one battery or two batteries) depending on task requirements, allowing optimal handling characteristics for each operational scenario.

Inventive Principle:
Principle #15Dynamics

4Quantity of substance

If the second battery support section is used for battery mounting, then the battery capacity is increased, but the storage space for tools and baggage is reduced

Engineering Contradiction:
Improvebattery capacityVSAvoidstorage space
Core Design Contradiction:
Quantity of substanceVSVolume of stationary object

Solution Approach 1:

The battery system is segmented into a first battery mounted in the first battery support section and a second battery mounted in the second battery support section. This segmentation allows the total battery capacity to be divided into manageable units, enabling the vehicle to achieve long work duration when both batteries are mounted, while avoiding excessive weight when only one battery is needed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery configuration is made dynamic and adaptable through the removable second battery support section. The vehicle can transition between different battery configurations (one battery or two batteries) depending on task requirements, allowing optimal handling characteristics for each operational scenario.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the work vehicle to adapt to both long and short tasks with improved stability, handling, and convenience by optimizing battery placement and usage, while allowing for tool and baggage storage when not needed.

Implementation Method 1

a motor configured to supply motive power to the front and rear travel devices with use of electric power from the first and second batteries

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS20240157775A1Work Vehicle
Publication Date: 2024.05.16 KUBOTA CORP
  • US20240157775A1 patent drawing
  • US20240157775A1 patent drawing
  • US20240157775A1 patent drawing

AI summary

A work vehicle includes a driver section 4 including a seat 6 and disposed in a side view between a front travel device 1 and a rear travel device 2; a first battery support section 31 under the seat 6, a first battery 41 is mountable in the first battery support section 31; and a second battery support section 32 between the driver section 4 and the rear travel device 2 in a side view, a second battery 42 is mountable in and removable from the second battery support section 32.