Removable Evacuation Station Assembly for Easier Robot Dirt Emptying

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Solution Overview

Problem

Existing robotic surface cleaning devices require users to manually remove and empty dirt collection containers each time they need to dispose of dirt and debris, which is inconvenient and inefficient.

Innovation Solution

An evacuation station with a removable portion and a stationary base, featuring an air treatment assembly and alignment mechanism, allows for easy emptying and cleaning by separating dirt and debris from air, enabling the removable portion to be detached and emptied independently without needing to transport the entire station.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the evacuation station is designed as a single integrated unit, then the structural integrity and sealing are improved, but the ease of operation for emptying dirt is worsened because users must transport the entire station

Engineering Contradiction:
Improvestructural integrityVSAvoidease of emptying
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The evacuation station is divided into a stationary base portion and a removable air treatment assembly. The air treatment assembly can be detached from the base portion to allow users to easily empty the dirt collection container without transporting the entire station, while the stationary base maintains structural integrity and sealing when assembled.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the air treatment assembly is made removable, then the ease of operation for cleaning and emptying is improved, but the device complexity increases due to alignment and locking mechanisms

Engineering Contradiction:
Improveease of cleaningVSAvoidalignment mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system is segmented into removable and stationary portions with standardized interfaces. The alignment mechanism uses simple geometric features (alignment pins and holes) rather than complex mechanical systems, and the locking mechanism employs a straightforward latch design that secures the air treatment assembly to the base portion while allowing easy removal when needed.

Inventive Principle:
Principle #1Segmentation

3Device complexity

If manual removal of dirt collection containers is required, then the device complexity is reduced, but the productivity and convenience are worsened due to frequent user intervention

Engineering Contradiction:
Improvedevice simplicityVSAvoidemptying efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The evacuation station enables self-service emptying by allowing users to simply remove the air treatment assembly and empty the dirt collection container into a separate receptacle. This eliminates the need for complex automated emptying mechanisms while significantly improving productivity and convenience compared to manual container removal.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates quick and efficient emptying of robotic cleaners without requiring users to manually remove dirt collection containers each time, improving convenience and reducing the need to transport the entire evacuation station for cleaning.

Implementation Method 1

the air treatment assembly which separates dirt and debris entrained in air transferred from the robotic cleaner into the evacuation station and which aggregates the dis-entrained dirt and debris

Methodology Applied
Scientific EffectCyclone separation: Cyclone Separation

Data Source

PatentUS20230355058A1Evacuation station for a mobile floor cleaning robot
Publication Date: 2023.11.09 OMACHRON INTELLECTUAL PROPERTY INC
  • US20230355058A1 patent drawing
  • US20230355058A1 patent drawing
  • US20230355058A1 patent drawing

AI summary

An evacuation station for a surface cleaning apparatus comprises a stationary base portion and an removable portion comprising an air treatment assembly that is moveably mounted to the stationary base portion. A pre-motor filter is exposed when the removably portion is removed from the stationary portion.