Removable Face Golf Club Head Modular Design

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Solution Overview

Problem

Existing golf club designs, particularly iron-type clubs, face challenges in accommodating the unique swing characteristics of individual golfers due to their fixed multi-material constructions, which limit the ability to alter physical attributes such as mass distribution, material, and spin characteristics.

Innovation Solution

A modular golf club design featuring a removable face component with a body, face member, top line key, and threaded fastener, allowing for adjustments in mass properties, materials, visual attributes, and scoreline geometry by enabling the replacement of the face member.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a fixed multi-material construction is used, then manufacturing precision and structural integrity are improved, but adaptability and ability to alter physical attributes deteriorate

Engineering Contradiction:
Improvestructural integrityVSAvoidability to alter physical attributes
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The golf club head is divided into separate components: a body and a removable face member. The face member can be detached and replaced independently from the body, allowing customization of different face members with varying mass properties, materials, and spin characteristics while maintaining the structural integrity of the body.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The face member is designed to be removable and replaceable, transforming the static fixed construction into a dynamic system where components can be changed. This allows the physical attributes of the club head to be altered by swapping face members with different properties.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a single structural component design is used, then device complexity is reduced, but adaptability to different golfer swing characteristics deteriorates

Engineering Contradiction:
Improveconstruction simplicityVSAvoidcustomization for golfer swing
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The club head is segmented into a body and a face member that can be separately manufactured and then assembled. This segmentation enables customization of face members for different swing characteristics while keeping the body as a standardized component, balancing complexity and adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The body is designed as a universal component that can accommodate multiple different face members. This multi-functionality allows a single body design to serve various golfer needs by simply changing the face member, rather than creating entirely different club head designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If permanently coupled components are used, then reliability and structural stability are improved, but ease of repair and customization deteriorate

Engineering Contradiction:
Improvestructural stabilityVSAvoidcustomization and replacement
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The face member and body are segmented as separate components with a defined interface. This segmentation allows the face member to be removed and replaced without damaging the body, facilitating easy repair and customization while maintaining structural stability during use through proper fastening mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The face member is designed to be replaceable, allowing worn or damaged face members to be removed and replaced with new or different ones. The body and other components are recovered and reused, reducing waste and enabling cost-effective customization.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS10166444B1Golf club with removable face
Publication Date: 2019.01.01 ACUSHNET CO
  • US10166444B1 patent drawing
  • US10166444B1 patent drawing
  • US10166444B1 patent drawing

AI summary

The present invention is directed to a modular golf club. In particular, golf club includes a face component that is removably coupled so that the physical attributes of the golf club head may be altered.