Removable Front Frame for Vehicle Powertrain Access

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Solution Overview

Problem

Existing side-by-side vehicles and all-terrain vehicles lack a design that allows for easy access and maintenance of the powertrain, particularly the final drive, which is essential for efficient operation and repair.

Innovation Solution

The vehicle design incorporates a frame with a removable front frame portion that allows access to the powertrain, specifically the final drive, by removing the front frame portion through an opening, facilitating maintenance and repair.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the final drive is positioned within the frame structure for compact design, then the vehicle structure is more integrated and compact, but access to the final drive for maintenance and repair becomes difficult

Engineering Contradiction:
Improvevehicle compactnessVSAvoidfinal drive accessibility
Core Design Contradiction:
Volume of moving objectVSEase of repair

Solution Approach 1:

The frame is divided into removable front frame portions and a main frame portion, allowing the final drive to be accessed by removing only the front frame portions rather than disassembling the entire vehicle structure. This segmentation maintains compact integration during operation while enabling easy access during maintenance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The front frame portions are designed to be dynamically removable and reattachable, transitioning from a fixed integrated structure to a flexible configuration that can be opened for maintenance and closed for operation, resolving the contradiction between compactness and accessibility.

Inventive Principle:
Principle #15Dynamics

2Power

If the powertrain is integrated within the frame for efficient power transmission, then power transmission efficiency is improved, but maintenance time and vehicle downtime increase due to difficult access

Engineering Contradiction:
Improvepower transmission efficiencyVSAvoidmaintenance downtime
Core Design Contradiction:
PowerVSLoss of time

Solution Approach 1:

By segmenting the frame into removable front portions and a main portion housing the powertrain, the invention maintains tight integration for efficient power transmission while allowing rapid access to the final drive, significantly reducing maintenance downtime without compromising power transmission efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The front frame portions are extracted as separate removable components, allowing the final drive to be accessed by removing only these specific portions rather than disassembling the entire powertrain integration, thus minimizing maintenance time while preserving power transmission efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

3Strength

If the frame structure is made rigid and integrated for structural strength, then vehicle stability and strength are improved, but ease of maintenance and component replacement deteriorates

Engineering Contradiction:
Improveframe structural strengthVSAvoidmaintenance ease
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The frame is segmented into removable front portions and a main rigid portion, allowing the main structure to maintain structural strength while the front portions can be easily removed for maintenance, combining structural integrity with maintenance ease.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The frame transitions from a completely rigid structure to a dynamically configurable structure where the front portions can be removed and reattached, maintaining structural strength during operation while enabling easy maintenance access.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20250065712A1vehicle
Publication Date: 2025.02.27 POLARIS IND INC
  • US20250065712A1 patent drawing
  • US20250065712A1 patent drawing
  • US20250065712A1 patent drawing

AI summary

A vehicle includes a frame, front and rear wheels, a powertrain comprising an engine and transmission, and various other systems and components. The frame includes various features for supporting components and systems of the vehicle. For example, a rear portion of the frame is configured to support a utility bed, a portion of a cooling system, a portion of an air intake system, and a portion of an exhaust system.