Removable Grill Oven Chimney Heat Control

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Solution Overview

Problem

Consumer ovens are unable to reach high temperatures like commercial ovens, and existing outdoor grill solutions lack efficient heat control and uniformity, leading to uneven cooking.

Innovation Solution

A removable oven for a grill with a high-temperature housing, adjustable cooking plates, and a chimney system that allows for control of heat flow through a perforated diffuser pan and shutter, enabling precise temperature management and even cooking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a smaller cooking chamber is used to achieve high temperatures, then temperature control is improved, but heat distribution uniformity deteriorates

Engineering Contradiction:
Improvetemperature controlVSAvoidheat distribution uniformity
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The cooking chamber is segmented into multiple zones with different heating characteristics. The bottom surface has direct radiant heating from the heat source, while the side walls and top provide convective heating. This segmentation allows different parts of the chamber to serve different cooking purposes, with the bottom zone for high-temperature searing and side zones for gentler cooking.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the cooking chamber have different thermal properties. The bottom surface is designed to receive intense radiant heat directly from the source, while the side walls are positioned to capture and distribute heat through convection. This local differentiation of thermal qualities enables precise temperature control in each zone while maintaining overall heat distribution uniformity.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If an open cooking chamber is used for ease of accessing food, then operational convenience is improved, but heat retention deteriorates

Engineering Contradiction:
Improveaccessing foodVSAvoidheat retention
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

A heat reflective barrier is introduced as an intermediary element within the cooking chamber. This barrier reflects radiant heat back into the cooking space, improving heat retention without blocking the open design. The barrier can be positioned to reflect heat from the bottom surface upward, compensating for heat loss through the open chamber structure while maintaining easy access to food.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides efficient and cost-effective high-temperature cooking with precise temperature control, ensuring even cooking on both top and bottom surfaces without increasing the cooking surface temperature.

Implementation Method 1

A sliding shutter fixed adjacent to the perforated diffuser pan allows a user to block or alter the flow of heated air through the perforated diffuser pan

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

A chimney connected to the cooking chamber further controls the heat within the cooking chamber

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

The cooking plate can be variably positioned above the perforated diffuser pan by at least one adjustable stand thereby altering the distance between the pan

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

The open bottom of the high temperature housing fits over an adjustable perforated pan disposed between a cooking plate and the cooking grill

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS10876738B2Removable oven for grill
Publication Date: 2020.12.29 TOUMA ALBERT
  • US10876738B2 patent drawing
  • US10876738B2 patent drawing
  • US10876738B2 patent drawing

AI summary

A removable oven for use on a cooking grill including a cooking chamber formed in a high temperature housing with an open bottom. The open bottom of the high temperature housing fits over a cooking plate positioned over a shutterable perforated diffuser place on the grill. A segmented chimney connected to the cooking chamber further controls the heat in the cooking chamber.