Removable Vehicle Headrest Locking for Seat Folding Clearance

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Solution Overview

Problem

Existing vehicle seats with removable headrests often require excessive storage space due to their large size, and the folding motion is hindered by insufficient clearance with dashboard and steering wheel, posing a challenge for safe and efficient operation.

Innovation Solution

A removable headrest with a locking and release mechanism that engages with armatures of the seat back, allowing for safe storage within the vehicle interior and ensuring proper installation before folding operations, facilitated by sensors to detect the headrest's presence or absence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the headrest is made large to provide adequate support, then comfort is improved, but storage space requirement increases

Engineering Contradiction:
Improveheadrest support functionVSAvoidheadrest storage space
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The headrest is divided into multiple segments that can be folded relative to each other, allowing the headrest to maintain its supportive function when extended while collapsing into a compact form for storage within the seat structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The headrest folds are designed to nest within the seat back structure when not in use, with each segment fitting into the overall seat assembly, eliminating the need for separate storage space

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If the headrest is made removable to improve storage, then storage space efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveheadrest storage spaceVSAvoidlocking mechanism complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The locking mechanism utilizes the natural weight and positioning of the headrest itself to engage and disengage locks, with gravity and simple cam surfaces providing the locking action without requiring additional motors or complex actuation systems

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The locking mechanism is extracted as a separate, modular component that can be independently designed and manufactured, simplifying the overall assembly and allowing for easy maintenance or replacement without affecting the entire headrest structure

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If sensors are added to detect headrest presence, then safety is improved, but device complexity increases

Engineering Contradiction:
Improvefolding operation safetyVSAvoidsensor system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A simple mechanical intermediary component serves as the sensor, using the physical presence or absence of the headrest to directly trigger the folding mechanism through mechanical contact or position detection, eliminating the need for electronic sensors and complex signal processing systems

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250276627A1Seat with removable headrest
Publication Date: 2025.09.04 RIVIAN HOLDINGS LLC
  • US20250276627A1 patent drawing
  • US20250276627A1 patent drawing
  • US20250276627A1 patent drawing

AI summary

A seat of a vehicle can include a removable headrest with a locking and release mechanism and a trimmed bun region which engages with armatures of the seat that extend from a seat back. The user can remove the headrest by pressing a release button on a side of the headrest. The user can then lift up to slide the headrest from the armatures. The headrest can then be stored within the vehicle interior (e.g., glovebox, back on the seat, on the seat cushion) or frunk for safe storage. One or more sensors (e.g., interior camera) can be operated to ensure that the headrest is removed from the seat prior to folding operation. One or more sensors (e.g., interior camera) can be operated to ensure that the headrest is installed onto the seat prior to one or more operations of the vehicle.